La technologie Smart Cut™ est un procédé générique de transfert de couches minces utilisé pour la fabrication des substrats silicium sur isolant (SOI) à l’échelle industrielle. L’implantation d’ions légers dans un substrat de silicium oxydé mène à la formation d’une zone fragilisée enterrée au sein du cristal. Ce substrat implanté est ensuite solidarisé à un support mécanique grâce à la technique de collage par adhésion moléculaire. Sous l’effet de la température, les espèces implantées évoluent sous la forme de microfissures qui se développent de manière parallèle à la surface. Après recuit, une fracture se déclenche au niveau de la zone implantée et permet le report de la fine couche monocristalline. L’objet de cette thèse est d’étudier l’aspect dynamique de cette étape de fracture.Pour ce faire, la vitesse de rupture et la déformation des plaques à l’arrière du front de fracture ont tout d’abord été mesurées à l’aide d’un montage optique original qui a ensuite été étendu aux études sur plaque entière 300mm. Ces données ont ensuite été modélisées. Dans un deuxième temps, l’interaction entre le front de fracture et des ondes acoustiques émises dynamiquement au cours de sa propagation a été étudiée. Celle-ci conduit à l’apparition récurrente d’un motif périodique sur le faciès de rupture qui consiste en une très faible variation de rugosité sur de très grandes périodes (mm). Des mesures expérimentales permettent tout d’abord de mettre en évidence cette émission acoustique et d’étudier ses caractéristiques. La modélisation physique du phénomène puis sa simulation numérique permettent ensuite de retrouver la forme typique de ce motif. Enfin, des solutions technologiques sont proposées pour empêcher son apparition sur le faciès de rupture des plaques SOI. / The Smart Cut™ technology is a generic way of transferring very thin layers of crystalline material onto a mechanical substrate. It is currently the industrial standard for Silicon On Insulator (SOI) manufacturing. The implantation of relatively high doses of gas ions in a thermally oxidized silicon substrate leads to the formation of a buried weakened layer in the crystal. The implanted wafer is then bonded onto a host substrate using direct wafer bonding. Under annealing, the implanted species evolve into microcracks lying parallel to the surface, and a controlled fracture process finally occurs along the implanted layer. The aim of this thesis is to study the dynamics of this fracture step.First of all, the fracture velocity and the deformation profile behind the crack tip have been measured using an original optical setup, which has been extended to full wafer studies. A model has been established to explain these data. Then, the interaction of the fracture front with self-generated acoustic waves has been studied. This interaction leads to the appearance of a macroscopic periodic pattern on post-split SOI wafers which is made of small variations of the SOI roughness on very large periods (mm). Experimental studies are first carried out to look at the fracture acoustic emission for different experimental conditions. Numerical simulations based on acoustic phase calculations are then performed to recover the typical pattern shape, with results consistent with experimental data. Finally, technologic solutions are proposed to prevent the pattern formation on the post-split SOI wafers.

Zugl.: Hagen, Fernuniv., Diss., 2007

In this work, we have developed two different fabrication processes for relaxed Si₁₋xGex-on-insulator (SGOI) substrates: (1) SGOI fabrication by etch-back approach, and (2) by "smart-cut" approach utilizing hydrogen implantation. Etch-back approach produces SGOI substrate with less defects in SiGe film, but the SiGe film uniformity is inferior. "Smart-cut" approach has better control on the SiGe film thickness and uniformity, and is applicable to wider Ge content range of the SiGe film. We have also fabricated strained-Si n-MOSFET’s on SGOI substrates, in which epitaxial regrowth was used to produce the surface strained Si layer on relaxed SGOI substrate, followed by large-area n-MOSFET’s fabrication on this structure. The measured electron mobility shows significant enhancement (1.7 times) over both the universal mobility and that of co-processed bulk-Si MOSFET’s. This SGOI process has a low thermal budget and thus is compatible with a wide range of Ge contents in Si₁₋xGex layer. / Singapore-MIT Alliance (SMA)

As the thinnest material ever with high carrier mobility and saturation velocity, graphene is considered as a candidate for future high speed electronics. After pioneering research on graphene-based electronics at Georgia Tech, epitaxial graphene on SiC, along with other synthesized graphene, has been extensively investigated for possible applications in high frequency analog circuits. With a combined effort from academic and industrial research institutions, the best cut-off frequency of graphene radio-frequency (RF) transistors is already comparable to the best result of III-V material-based devices. However, the power gain performance of graphene transistors remained low, and the absence of a band gap inhibits the possibility of graphene in digital electronics. Aiming at solving these problems, this thesis will demonstrate the effort toward better high frequency power gain performance based on mono-layer epitaxial graphene on C-face SiC. Besides, a graphene/Si integration scheme will be proposed that utilizes the high speed potential of graphene electronics and logic functionality and maturity of Si-CMOS platform at the same time.

La thèse porte sur l’étude de la cinétique de Smart Cut™ dans du silicium après implantation hydrogène, pour des températures de recuit comprises entre 500°C et 1300°C. Ainsi, la cinétique de séparation de couches (splitting) est caractérisée en considérant des recuits dans un four à moufle ainsi que des recuits laser. Sur la base de cette caractérisation, un modèle physique, basé sur le comportement de l’hydrogène implanté durant le recuit, est proposé. Le modèle s’appuie sur des caractérisations SIMS de l’évolution de la concentration d’hydrogène durant le recuit, ainsi que sur des simulations numériques. Le modèle propose une explication aux propriétés des films obtenus en fonction des conditions de recuit et mesurées par microscopie optique, AFM ainsi que par des mesures des énergies d’interfaces. Sur la base du modèle de splitting obtenu, deux procédés de fabrication de films de silicium sont proposés pour l’élaboration de matériaux de silicium sur saphir et verre par recuit laser ainsi que pour l’élaboration de feuilles de silicium monocristallin par épitaxie en phase liquide sur substrat silicium implanté. L’étude de premier procédé prouve pour la première fois la possibilité d’appliquer le procédé Smart Cut™ sur des substrats de silicium implanté. Les films ainsi obtenus présentent des grandes surfaces de transfert (wafer de 200 mm), ce qui présente un grand intérêt industriel. L’étude propose différentes caractérisations des films obtenus (AFM, profilométrie optique, mesure 4 pointe). Le deuxième procédé est démontré en utilisant des bancs d’épitaxie en phase liquide de silicium (température supérieure à 1410°C) afin d’effectuer des dépôts sur des substrats de silicium implantés. Les films obtenus montrent un grand degré de croissance épitaxiale (jusqu’à 90% du film déposé mesuré par EBSD) et présentent une épaisseur aussi faible que 100 µm. D’autre part, le détachement par Smart Cut™ des films ainsi déposés est démontré. / At first, the thesis studies the kinetics of Smart Cut™ in silicon implanted with hydrogen ions for annealing temperature in the range 500°C-1300°C. The kinetics is characterized by using a specially-dedicated furnace and by considering laser annealing. Based on the related characterization and observations, a physical model is established based on the behavior of implanted hydrogen during annealing. The model is strengthened by SIMS characterization focused on the evolution of hydrogen during annealing and on numerical calculations. Additionally, the model proposes an explanation for the properties of the obtained films as a function of the annealing conditions, based on optical microscope and AFM observations and bonding energy characterization. Based on this splitting model, two innovative processes for fabrication of silicon films are proposed. The first process allows to produce films of silicon on sapphire and films of silicon on glass by considering a laser annealing. The second produces foils of monocrystalline silicon by liquid phase epitaxial growth on implanted silicon substrate. The study of the first process proves for the first time the possibility to apply the Smart Cut™ for substrates of implanted silicon. The resulting films present large surface of transferred films (up to 200 mm wafers), which is very interesting in an industrial perspective. The study proposes different characterization of the films obtained by this process (AFM, optical profilometry and 4 probe measurement). The second process is demonstrated by using a chamber of liquid phase epitaxial growth of silicon (deposition temperature superior to 1410°C) in order to deposit liquid silicon on implanted silicon substrates. The obtained films show a high degree of epitaxial growth (up to 90% of the film as characterized by EBSD) and show a thickness as low as 100µm. Additionally the detachment by Smart Cut of the deposited films is demonstrated.

Esta pesquisa engloba o estudo e desenvolvimento de novas heteroestruturas semicondutoras, tomando como base as estruturas SOI (Silicon-On-Insulator - silício sobre isolante) obtidas pela técnica Smart Cut, estudadas nestes últimos anos no Departamento de Engenharia de Sistemas Eletrônicos da Escola Politécnica da Universidade de São Paulo (EPUSP). Esta técnica combina a solda direta para a união de lâminas e a implantação iônica (I/I) de íons leves para a separação de camadas especificadas. São essenciais na preparação destas estruturas SOI, processos de I/I, limpeza e ativação das superfícies das lâminas e recozimentos em fornos a temperaturas moderadas. Estudamos também, diferentes métodos para a obtenção de novas heteroestruturas, basicamente combinando as técnicas de fabricação da estrutura SOI e os métodos de formação do carbeto de silício (SiC), que chamaremos de heteroestruturas SiCOI (Silicon Carbide-On-Insulator). O método usado para a formação do SiC depende, em cada caso, das características desejadas para o filme que, ao mesmo tempo, estão relacionadas com a aplicação à qual estará destinado. Analisamos três métodos de obtenção do material SiC com características específicas diferentes. A metodologia proposta aborda as seguintes tarefas: Tarefa 1: Obtenção de estruturas SOI pelo método convencional utilizado em trabalhos anteriores e melhoramento das características superficiais da estrutura resultante. Tarefa 2: partindo de uma lâmina de Si previamente coberta por uma camada isolante, fabricar a heteroestrutura SiC/isolante/Si, onde a camada de SiC é crescida pelo método de deposição química de vapor assistida por plasma (PECVD). O filme obtido por deposição PECVD é amorfo e portanto são necessárias etapas de cristalização posteriores ao crescimento. Tarefa 3: partindo de uma estrutura SOI, fabricar a heteroestrutura SiC/SiO2/Si, onde a camada de SiC é obtida por implantação de íons de carbono (C+) na camada ativa de Si da estrutura SOI para sua transformação em SiC. Tarefa 4: partindo de uma estrutura SOI, fabricar a heteroestrutura SiC/SiO2/Si, onde a camada de SiC é obtida por conversão direta da camada ativa de Si da estrutura SOI em SiC como resultado da carbonização do Si usando exposição a ambiente de hidrocarbonetos. Como resultado deste trabalho foram obtidas estruturas SOI Smart Cut com valor médio de rugosidade superficial dentro dos valores esperados segundo a bibliografia consultada. Durante o desenvolvimento de heteroestruturas SiC/isolante/Si obtidas utilizando a técnica de PECVD obtivemos filmes com boas características estruturais. Os recozimentos feitos em ambiente de N2 aparentemente trazem resultados satisfatórios, conduzindo à completa cristalização dos filmes. Nas análises feitas para a fabricação de heteroestruturas SiC/isolante/Si utilizando I/I de carbono confirma-se a formação de c-SiC depois de realizado o recozimento térmico. / In this work we study new semiconductors heterostructures, based on SOI (Silicon-On- Insulator) structures obtained by \"Smart-Cut\" process, that were studied in the last years at Departamento de Engenharia de Sistemas Eletrônicos da Escola Politécnica da Universidade de São Paulo (EPUSP). This technique combines high-dose hydrogen ion implantation (I/I) and direct wafer bonding. To produce SOI structures some processes are essential: I/I process, cleaning and activation of the surfaces, and conventional thermal treatments at moderated temperatures. We also investigate different methods to obtain new heterostructures, basically combining SOI technologies and silicon carbide (SiC) growth processes, which will be called as SiCOI (Silicon Carbide-On-Insulator) heterostructures. The utilized methods to obtain the SiC are related, in each case, with the desired film\'s characteristics, which at the same time are associated with the final application. We analyze three methods to obtain SiC material with specific different characteristics. The proposed methodology approaches the following tasks: Task 1: Fabrication of SOI structures by the conventional technology previously used by us, and the improvement of superficial characteristic of the final structure. Task 2: Fabrication of SiC/insulator/Si heterostructures from Si substrate previously covered with an insulator capping layer, where the SiC layer is deposited by plasma enhanced chemical vapor deposition (PECVD). The PECVD film is amorphous and therefore, a thermal annealing step is necessary for crystallization. Task 3: Fabrication of SiC/SiO2/Si heterostructures from SOI structure, where the SiC layer is synthesized through a high dose carbon implantation into the thin silicon overlayer of a SOI wafer. Task 4: Fabrication of SiC/SiO2/Si heterostructures from SOI structure, where the SiC layer is achieved by direct carbonization conversion of the silicon overlayer of a SOI wafer In this work we have obtained Smart Cut SOI structures with surface roughness similar to the previous reported. We also obtained SiC/insulator/Si heterostructures with good structural characteristics using PECVD technique. The investigated N2 thermal annealing appears to be suitable for the crystallization of all the amorphous films deposited by PECVD. We have shown the possibility of using carbon ion implantation and subsequent thermal annealing to form c-SiC for SiC/insulator/Si heterostructures.

Esta pesquisa engloba o estudo e desenvolvimento de novas heteroestruturas semicondutoras, tomando como base as estruturas SOI (Silicon-On-Insulator - silício sobre isolante) obtidas pela técnica Smart Cut, estudadas nestes últimos anos no Departamento de Engenharia de Sistemas Eletrônicos da Escola Politécnica da Universidade de São Paulo (EPUSP). Esta técnica combina a solda direta para a união de lâminas e a implantação iônica (I/I) de íons leves para a separação de camadas especificadas. São essenciais na preparação destas estruturas SOI, processos de I/I, limpeza e ativação das superfícies das lâminas e recozimentos em fornos a temperaturas moderadas. Estudamos também, diferentes métodos para a obtenção de novas heteroestruturas, basicamente combinando as técnicas de fabricação da estrutura SOI e os métodos de formação do carbeto de silício (SiC), que chamaremos de heteroestruturas SiCOI (Silicon Carbide-On-Insulator). O método usado para a formação do SiC depende, em cada caso, das características desejadas para o filme que, ao mesmo tempo, estão relacionadas com a aplicação à qual estará destinado. Analisamos três métodos de obtenção do material SiC com características específicas diferentes. A metodologia proposta aborda as seguintes tarefas: Tarefa 1: Obtenção de estruturas SOI pelo método convencional utilizado em trabalhos anteriores e melhoramento das características superficiais da estrutura resultante. Tarefa 2: partindo de uma lâmina de Si previamente coberta por uma camada isolante, fabricar a heteroestrutura SiC/isolante/Si, onde a camada de SiC é crescida pelo método de deposição química de vapor assistida por plasma (PECVD). O filme obtido por deposição PECVD é amorfo e portanto são necessárias etapas de cristalização posteriores ao crescimento. Tarefa 3: partindo de uma estrutura SOI, fabricar a heteroestrutura SiC/SiO2/Si, onde a camada de SiC é obtida por implantação de íons de carbono (C+) na camada ativa de Si da estrutura SOI para sua transformação em SiC. Tarefa 4: partindo de uma estrutura SOI, fabricar a heteroestrutura SiC/SiO2/Si, onde a camada de SiC é obtida por conversão direta da camada ativa de Si da estrutura SOI em SiC como resultado da carbonização do Si usando exposição a ambiente de hidrocarbonetos. Como resultado deste trabalho foram obtidas estruturas SOI Smart Cut com valor médio de rugosidade superficial dentro dos valores esperados segundo a bibliografia consultada. Durante o desenvolvimento de heteroestruturas SiC/isolante/Si obtidas utilizando a técnica de PECVD obtivemos filmes com boas características estruturais. Os recozimentos feitos em ambiente de N2 aparentemente trazem resultados satisfatórios, conduzindo à completa cristalização dos filmes. Nas análises feitas para a fabricação de heteroestruturas SiC/isolante/Si utilizando I/I de carbono confirma-se a formação de c-SiC depois de realizado o recozimento térmico. / In this work we study new semiconductors heterostructures, based on SOI (Silicon-On- Insulator) structures obtained by \"Smart-Cut\" process, that were studied in the last years at Departamento de Engenharia de Sistemas Eletrônicos da Escola Politécnica da Universidade de São Paulo (EPUSP). This technique combines high-dose hydrogen ion implantation (I/I) and direct wafer bonding. To produce SOI structures some processes are essential: I/I process, cleaning and activation of the surfaces, and conventional thermal treatments at moderated temperatures. We also investigate different methods to obtain new heterostructures, basically combining SOI technologies and silicon carbide (SiC) growth processes, which will be called as SiCOI (Silicon Carbide-On-Insulator) heterostructures. The utilized methods to obtain the SiC are related, in each case, with the desired film\'s characteristics, which at the same time are associated with the final application. We analyze three methods to obtain SiC material with specific different characteristics. The proposed methodology approaches the following tasks: Task 1: Fabrication of SOI structures by the conventional technology previously used by us, and the improvement of superficial characteristic of the final structure. Task 2: Fabrication of SiC/insulator/Si heterostructures from Si substrate previously covered with an insulator capping layer, where the SiC layer is deposited by plasma enhanced chemical vapor deposition (PECVD). The PECVD film is amorphous and therefore, a thermal annealing step is necessary for crystallization. Task 3: Fabrication of SiC/SiO2/Si heterostructures from SOI structure, where the SiC layer is synthesized through a high dose carbon implantation into the thin silicon overlayer of a SOI wafer. Task 4: Fabrication of SiC/SiO2/Si heterostructures from SOI structure, where the SiC layer is achieved by direct carbonization conversion of the silicon overlayer of a SOI wafer In this work we have obtained Smart Cut SOI structures with surface roughness similar to the previous reported. We also obtained SiC/insulator/Si heterostructures with good structural characteristics using PECVD technique. The investigated N2 thermal annealing appears to be suitable for the crystallization of all the amorphous films deposited by PECVD. We have shown the possibility of using carbon ion implantation and subsequent thermal annealing to form c-SiC for SiC/insulator/Si heterostructures.

Au vu des limitations rencontrées par la miniaturisation des circuits microélectroniques, l’augmentation de performances des systèmes repose largement aujourd’hui sur la fabrication d’empilements de couches minces complexes et innovants pour offrir davantage de compacité et de flexibilité. L’intérêt grandissant pour la réalisation de structures innovantes temporaires, i.e. permettant de réaliser des circuits sur les deux faces d’un même film, nous a mené à évaluer les potentialités d’une technologie combinant le transfert de films minces monocristallins, i.e. la technologie Smart Cut™, et un procédé de de porosification partielle du silicium afin de mettre au point une technologie de double report de film monocristallin. En ce sens, des substrats de silicium monocristallin ont été partiellement porosifiés par anodisation électrochimique. La mise en œuvre de traitements de substrats partiellement poreux a nécessité l’emploi de techniques de caractérisation variées pour dresser une fiche d’identité des couches minces poreuses après anodisation et évaluer l’évolution des propriétés de ces couches en fonction des différents traitements appliqués. Les propriétés chimiques, structurales et mécaniques des couches de Si poreux ont ainsi été étudiées via l’utilisation de différentes techniques de caractérisation (XPS-SIMS, AFM-MEB-XRD, nanoindentation, technique d’insertion de lame, etc.). Ces études ont permis d’appréhender et de décrire les mécanismes physiques mis au jeu au cours des différents traitements et de déterminer les caractéristiques {porosité, épaisseur} optimales des couches poreuses compatibles avec les séquences de la technologie proposée. La technologie Smart Cut™ a ainsi été appliquée à des substrats partiellement porosifiés menant à la fabrication réussie d’une structure temporaire de type Silicium-sur-Isolant avec une couche de silicium poreux enterrée. Ces structures temporaires ont été « démontées » dans un second temps par collage polymère ou collage direct et insertion de lame menant au second report de film mince monocristallin par rupture au sein de la couche porosifiée et donc fragile. Les structures fabriquées ont été caractérisées pour vérifier leur intégrité et leurs stabilités chimique et mécanique. Les propriétés cristallines du film mince de Si monocristallin, reporté en deux temps, ont été vérifiées confirmant ainsi la compatibilité des structures fabriquées avec des applications microélectroniques telles que les applications de type « Back-Side Imager » nécessitant une implémentation de composants sur les deux faces du film. Ainsi une technologie prometteuse et performante a pu être élaborée permettant le double report de films minces monocristallins et à fort potentiel pour des applications variées comme les imageurs visibles ou le photovoltaïque. / As scaling of microelectronic devices is confronted from now to fundamental limits, improving microelectronic systems performances is largely based nowadays on complex and innovative stack realization to offer more compaction and flexibility to structures. Growing interest in the fabrication of innovative temporary structures, allowing for example double sided layer processing, lead us to investigate the capability to combine one technology of thin single crystalline layer transfer, i.e. the Smart Cut™ technology, and partial porosification of silicon substrate in order to develop an original double layer transfer technology of thin single crystalline silicon film. To this purpose, single crystalline silicon substrates were first partially porosified by electrochemical anodization. Application of suitable treatments of porous silicon layer has required the use of several characterization methods to identify intrinsic porous silicon properties after anodization and to verify their evolution as function of different applied treatments. Chemical, structural and mechanical properties of porous silicon layers were studied by using different characterization techniques (XPS-SIMS, AFM-MEB-XRD, nanoindentation, razor blade insertion, etc.). Such studies allowed comprehending and describing physical mechanisms occurring during each applied technological steps and well determining appropriated {porosity, thickness} parameters of porous silicon layer with the developed technological process flow. The Smart Cut™ technology was successfully applied to partially porosified silicon substrates leading to the fabrication of temporary SOI-like structures with a weak embedded porous Si layer. Such structures were then “dismantled” thanks to a second polymer or direct bonding and razor blade insertion to produce a mechanical rupture through the fragile embedded porous silicon layer and to get the second thin silicon film transfer. Each fabricated structure was characterized step by step to check its integrity and its chemical and mechanical stabilities. Crystalline properties of the double transferred silicon layer were verified demonstrating the compatibility of such structures with microelectronic applications such as “Back-Side Imagers” needing double-sided layer processing. Eventually, a promising and efficient technology has been developed to allow the double transfer of thin single crystalline silicon layer which presents a high potential for various applications such as visible imagers or photovoltaic systems.