Multifunctional Dielectric Elastomer (DE) devices are well established as actuators, sensors and energy harvesters. Since the invention of the Dielectric Elastomer Switch (DES), a piezoresistive electrode that can directly switch charge on and off, it has become possible to expand the wide functionality of DE structures even more. We show the application of fully soft DE subcomponents in biomimetic robotic structures. It is now possible to couple arrays of actuator/switch units together so that they switch charge between themselves on and off. One can then build DE devices that operate as self-controlled oscillators. With an oscillator one can produce a periodic signal that controls a soft DE robot { a DE device with its own DE nervous system. DESs were fabricated using a special electrode mixture, and imprinting technology at an exact pre-strain. We have demonstrated six orders of magnitude change in conductivity within the DES over 50% strain. The control signal can either be a mechanical deformation from another DE or an electrical input to a connected dielectric elastomer actuator (DEA). We have demonstrated a variety of fully soft multifunctional subcomponents that enable the design of autonomous soft robots without conventional electronics. The combination of digital logic structures for basic signal processing, data storage in dielectric elastomer ip-ops and digital and analogue clocks with adjustable frequencies, made of dielectric elastomer oscillators (DEOs), enables fully soft, self-controlled and electronics-free robotic structures. DE robotic structures to date include stiff frames to maintain necessary pre-strains enabling sufficient actuation of DEAs. Here we present a design and production technology for a first robotic structure consisting only of soft silicones and carbon black.

No description available.

A soft quadruped robot is being developed at the Department of Machine Design and Department of Production Engineering at KTH. The legs of the robot consist of four continuum actuators that can achieve complex movements. In order to efficiently develop gaits for the robot, reinforcement learning will be used. The learning process will use data from simulation instead of directly from the real robot to save time and resources. However, it is significantly more computationally expensive to simulate soft robotics than rigid, because the physical laws of flexible materials are inherently complex. Because of this, soft robot simulations tend to be slower which limits their usability for reinforcement learning. This thesis explores simulation modelling options in Matlab Simscape for the soft quadruped robot, that can be used in reinforcement learning. Four simulation models of the soft actuator were implemented in order to be tested and compared. Two actuation methods and two build options were chosen based on the literature study and related works, and were then permuted for the different combinations. The tested combinations are: lumped-parameter method actuated by internal force, flexible beam actuated by internal force, lumped-parameter method actuated by cable/pulley network and flexible beam actuated by cable/pulley network. The four actuators were built and tested separately. Computational time and simulation-to-reality gap were used for evaluating the modeling methods. The results show that the best option when modelling the soft actuator for reinforcement learning in Matlab Simscape is to use the lumped-parameter method in combination with a cable and pulley network. High accuracy level can still be achieved despite not keeping the true number of attachment points between the cable and actuator. The number of pulleys in the model is linearly correlated to the time cost required to simulate the model. / En mjuk fyrbent robot är under utveckling vid institutionen för maskinkonstruktion och institutionen för industriell produktion på KTH. Robotens ben består av fyra kontinuerligt deformerbara ställdon som kan åstadkomma komplexa rörelser. För att effektivt utveckla gångstilar till roboten kommer förstärkt inlärning att användas. Inlärningsprocessen kommer att använda data från simulering istället för från den fysiska roboten för att spara tid och resurser. Det är dock betydligt dyrare beräkningsmässigt att simulera mjuk robotik än styv, eftersom flexibla material är mer komplexa. På grund av detta tenderar simuleringar av mjuka robotar att vara långsammare, vilket begränsar deras användbarhet för förstärkt inlärning. Detta examensarbete utforskar därför alternativ för modellering och simulering av den mjuka fyrbenta roboten i Matlab Simscape, med målet att den ska kunna användas med förstärkt inlärning. Fyra olika simuleringsmodeller av det mjuka ställdonet implementerades för att testas och jämföras. Två aktiveringsmetoder och två konstruktionsalternativ valdes baserat på litteraturstudien och relaterade arbeten, och permuterades sedan till möjliga versioner. De testade versionerna är således: klumpparametermetod som aktiveras av intern kraft, flexibel balk som aktiveras av intern kraft, klumpparametermetod som aktiveras av kabelnätverk och flexibel balk som aktiveras av kabelnätverk. De fyra ställdonen byggdes och testades separat. Beräkningstid och grad av verklighetstrogenhet, användes för att jämföra resultaten av dessa tester. Resultaten visar att det bästa alternativet vid modellering av det mjuka ställdonet för förstärkt inlärning i Matlab Simscape är att använda klumpparametermetoden i kombination med ett kabelnätverk. Hög noggrannhetsnivå kan uppnås trots att man inte bibehåller det verkliga antalet fästpunkter mellan kabeln och ställdonet. Antalet fästpunkter för kabeln i modellen är linjärt korrelerat till den tidskostnad som krävs för att simulera modellen.

No description available.

Future robotic systems will be pervasive technologies operating autonomously in unknown spaces that are shared with humans. Such complex interactions make it compulsory for them to be lightweight, soft, and efficient in a way to guarantee safety, robustness and long-term operation. This set of qualities can be achieved using soft multipurpose systems that combine, integrate and commute between conventional electromechanical and fluidic drives, as well as harvest energy during inactive actuation phases for increased energy efficiency. Recent research work has shown that dielectric fluids with specific properties, can be combined with stretchable or flexible shell structures made of polymeric dielectric/electrode composite films, to implement a novel type of soft electrically-driven fluidic transducers with self-healing and self-sensing capabilities that take the name of Liquid-based Electro-Active Polymer transducers (LEAPs). These devices are similar to dielectric elastomer transducers in regards to their electrostatic working principle, but they can potentially produce larger displacements due to their lower mechanical stiffness. In this thesis a novel electrostatic transducer is presented; the transducer is made of thin polymer films and liquid dielectrics, combined with rigid stiffening elements to form a circular electrostatic bellow muscle (EBM) unit capable of out-of-plane contraction. These units are easy to manufacture and can be arranged in arrays and stacks that can be employed as contractile artificial muscles, pumps for fluid-driven soft robots, or as energy harvesters. As artificial muscles, EBMs of 20 - 40 millimeters in diameter can exert forces of up to 6 newtons, lift loads over a hundred times their own weight, and reach contractions of over 40 per cent with strain rates over 1200 per cents per second, with a bandwidth over 10 Hz. As pump drivers, EBMs produce flow rates of up 0.63 liters per minute and maximum pressure head of 6 kilopascals, whereas as generators, they reach a conversion efficiency close to 20 per cent. The compact shape, low cost, simple assembling procedure, high reliability and large contractions make the EBM a promising technology for high-performance robotic systems.

Soft matter, here, liquids and polymers, have adaptability to a surrounding geometry. They intrinsically have advantageous characteristics from a mechanical perspective, such as flowing and wetting on surrounding surfaces, giving compliant, conformal and deformable behavior. From the behavior of soft matter for heterogeneous surfaces, compliant structures can be engineered as embedded liquid microstructures or patterned liquid microsystems for emerging compliant microsystems. Recently, skin electronics and soft robotics have been initiated as potential applications that can provide soft interfaces and interactions for a human-machine interface. To meet the design parameters, developing soft material engineering aimed at tuning material properties and smart processing techniques proper to them are to be highly encouraged. As promising candidates, Ga-based liquid alloys and silicone-based elastomers have been widely applied to proof-of-concept compliant structures. In this thesis, the liquid alloy was employed as a soft and stretchable electrical and thermal conductor (resistor), interconnect and filler in an elastomer structure. Printing-based liquid alloy patterning techniques have been developed with a batch-type, parallel processing scheme. As a simple solution, tape transfer masking was combined with a liquid alloy spraying technique, which provides robust processability. Silicone elastomers could be tunable for multi-functional building blocks by liquid or liquid-like soft solid inclusions. The liquid alloy and a polymer additive were introduced to the silicone elastomer by a simple mixing process. Heterogeneous material microstructures in elastomer networks successfully changed mechanical, thermal and surface properties. To realize a compliant microsystem, these ideas have in practice been useful in designing and fabricating soft and stretchable systems. Many different designs of the microsystems have been fabricated with the developed techniques and materials, and successfully evaluated under dynamic conditions. The compliant microsystems work as basic components to build up a whole system with soft materials and a processing technology for our emerging society.

Le travail présenté dans cette thèse est consacré à la modélisation de la dynamique de locomotion des "soft robots", i.e. les systèmes multi-corps mobiles compliants. Ces compliances peuvent être localisées et considérées comme des liaisons passives du système,ou bien introduites par des flexibilités distribuées le long des corps. La dynamique de ces systèmes est modélisée en adoptant une approche Lagrangienne basée sur les outils mathématiques développés par l’école américaine de mécanique géométrique. Du point de vue algorithmique, le calcul de ces modèles dynamiques s’appuie sur un algorithme récursif et efficace de type Newton-Euler, ici étendu aux robots locomoteurs munis d’organes compliants. Poursuivant des objectifs de commande et de simulation rapide pour la robotique, l’algorithme proposé est capable de résoudre la dynamique externe directe ainsi que la dynamique inverse des couples internes. Afin de mettre en pratique l’ensemble de ces outils de modélisation, nous avons pris le vol battant des insectes comme exemple illustratif. Les équations non-linéaires qui régissent les déformations passives de l’aile sont établies en appliquant deux méthodes différentes. La première consiste à séparer le mouvement de l’aile en une composante rigide dite de "repère flottant" et une composante de déformation. Cette dernière est paramétrée dans le repère flottant par la méthode des modes supposés ici appliquée à l’aile vue comme une poutre d’Euler-Bernoulli soumise à la flexion et à la torsion. Quant à la seconde approche, les mouvements de l’aile n’y sont pas séparés mais directement paramétrés par les transformations finies rigides et absolues d’une poutre Cosserat. Cette approche est dite Galiléenne ou "géométriquement exacte" en raison du fait qu’elle ne requiert aucune approximation en dehors des inévitables discrétisations spatiale et temporelle imposées parla résolution numérique de la dynamique du vol. Dans les deux cas,les forces aérodynamiques sont prises en compte via un modèle analytique simplifié de type Dickinson. Les modèles et algorithmes résultants sont appliqués à la conception d’un simulateur du vol, ainsi qu’à la conception d’un prototype d’aile, dans le contexte du projet coopératif (ANR) EVA. / The objective of the present work is to model the locomotion dynamics of "soft robots", i.e. compliant mobile multi-body systems. These compliances can be either localized and treated as passive joints of the system, or introduced by distributed flexibilities along the bodies. The dynamics of these systems is modeled in a Lagrangian approach based on the mathematical tools developed by the American school of geometric mechanics. From the algorithmic viewpoint, the computation of these dynamic models is based on a recursive and efficient Newton-Euler algorithm which is extended here to the case of robots equipped with compliant organs. The proposed algorithm is compatible with control, fast simulation and real time robotic applications. It is able to solve the direct external dynamics as well as the inverse internal torque dynamics. The modeling tools and algorithms developed in this thesis are applied to one of the most advanced cases of compliante locomotion i.e. the flapping flight MAVs bio-inspired by insects. The nonlinear equations governing the passive deformations of the wing are derived using two different methods. In the first method, we separate the wing movement into a rigid component (which corresponds to the movements of a "floating frame"), and a deformation component. The latter one is parameterized in the floating frame using the assumed modes approach where the wing is considered as an Euler-Bernoulli beam undergoing flexion and torsion deformations. Regarding the second method, the wing movements are no longer separated but directly parameterize dusing rigid finite absolute transformations of a Cosserat beam. This method is called Galilean or "geometrically exact" because it does not require any approximation apart from the unavoidable spatial and temporal discretizations imposed by numerical resolution of the flight dynamics. In both cases, the aerodynamic forces are taken into account through a simplified analytical model. The resulting models and algorithms are used in the context of the collaborative project (ANR) EVA to develop a flight simulator, and to design wing prototype.

<p>Metamaterials are artificially structured materials which attain their unconventional macroscopic properties from their cellular configuration rather than their constituent chemical composition. The judicious design of this cellular structure opens the possibility to program and control the optical, mechanical, acoustic, or thermal responses of metamaterials. This Ph.D. dissertation focuses on scalable design and manufacturing strategies for optical and mechanical metamaterials.<br> <br> </p> <p>The fabrication of optical metamaterials still relies heavily on low-throughput process such as electron beam lithography, which is a serial technique. Thus, there is a growing need for the development of high-throughput, parallel processes to make the fabrication of optical metamaterials more accessible and cost-effective. The first part of this dissertation presents a scalable manufacturing method, termed “roll-to-roll laser induced superplasticity” (R2RLIS), for the production of flexible optical metamaterials, specifically metallic near-perfect absorbers. R2RLIS enables the rapid and inexpensive fabrication of ultra-smooth metallic nanostructures over large areas using conventional CO₂ engravers or inexpensive diode lasers. Using low-cost metal/epoxy nanomolds, the minimum feature size obtained by R2RLIS was <40 nm, facilitating the rapid fabrication of flexible near-perfect absorbers at visible frequencies with the capability to wrap around non-planar surfaces.</p> <p> </p> <p>The existing approaches for designing mechanical metamaterials are mostly <i>ad hoc</i>, and rely heavily on intuition and trial-and-error. A rational and systematic approach to create functional and programmable mechanical metamaterials is therefore desirable to unlock the vast design space of mechanical properties. The second part of this dissertation introduces a systematic, algorithmic design strategy based on Voronoi tessellation to create architected soft machines (ASMs) and twisting mechanical metamaterials (TMMs) with programmable motion and properties. ASMs are a new class of soft machines that benefit from their 3D-architected structure to expand the range of mechanical properties and behaviors achievable by 3D printed soft robots. On tendon-based actuation, ASMs deform according to the topologically encoded buckling of their structure to produce a wide range of motions such as contraction, twisting, bending, and cyclic motion. TMMs are a new class of chiral mechanical metamaterials which exhibit compression-twist coupling, a property absent in isotropic materials. This property manifests macroscopically and is independent of the flexible material chosen to fabricate the TMM. The nature of this compression-twist coupling can be programmed by simply tuning two design parameters, giving access to distinct twisting regimes and tunable onset of auxetic (negative Poisson’s ratio) behavior. Taking a metamaterial approach toward the design of soft machines substantially increases their number of degrees of freedom in deformation, thus blurring the boundary between materials and machines.</p>