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High-fidelity modeling of a backhoe digging operation using an explicit multibody dynamics finite element code with integrated discrete element methodAhmadi Ghoohaki, Shahriar 06 November 2013 (has links)
Indiana University-Purdue University Indianapolis (IUPUI) / In this thesis, a high- fidelity multibody dynamics model of a backhoe for simulating the digging operation is developed using the DIS (Dynamic Interactions Simulator)multibody dynamics software. Sand is used as a sample digging material to illustrate the model. The backhoe components (such as frame, manipulators links,track segments, wheels and sprockets) are modeled as rigid bodies. The geometry of the major moving components of the backhoe is created using the Pro/E solid modeling software. The components of the backhoe are imported to DIS and connected
using joints (revolute, cylindrical and prismatic joints). Rotary and linear
actuators along with PD (Proportional-Derivative) controllers are used to move and steer the backhoe and to move the backhoes manipulator in the desired trajectory.
Sand is modeled using cubic shaped particles that can come into contact with each other, the backhoes bucket and ground. A cubical sand particle contact surface is modeled using eight spheres that are rigidly glued to each other to form a cubical shaped particle, The backhoe and ground surfaces are modeled as polygonal surfaces.
A penalty technique is used to impose both joint and normal contact constraints (including track-wheels, track-terrain, bucket-particles and particles-particles contact).
An asperity-based friction model is used to model joint and contact friction. A Cartesian Eulerian grid contact search algorithm is used to allow fast contact detection between particles. A recursive bounding box contact search algorithm is used to allow fast contact detection for polygonal contact surfaces and is used to detect contact between: track and ground; track and wheels; bucket and particles; and ground and particles. The governing equations of motion are solved along with joint/constraint equations using a time-accurate explicit solution procedure.
The sand model is validated using a conical hopper sand flow experiment in which the sand flow rate during discharge and the angle of repose of the resulting sand pile are experimentally measured. The results of the conical hopper simulation are compared with previously published experimental results. Parameter studies are performed
using the sand model to study the e ffects of the particle size and the orifi ces
diameter of the hopper on the sand pile angle of repose and sand flow rate.
The sand model is integrated with the backhoe model to simulate a typical digging operation. The model is used to predict the manipulators actuator forces needed to dig through a pile of sand. Integrating the sand model and backhoe model can help improving the performance of construction equipment by predicting, for various vehicle design alternatives: the actuator and joint forces, and the vehicle stability during digging.
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Simulation and Testing of Energy Efficient Hydromechanical Drivlines for Construction EquipmentLarsson, Viktor, Larsson, L. Viktor January 2014 (has links)
Increased oil prices and environmental issues have increased a need of loweringthe emissions from and the fuel consumption in heavy construction machines. Anatural solution to these issues is a lowered input power through downsizing ofthe engine. This implies a demand on higher transmission efficiency, in order tominimize the intrusion on vehicle performance. More specifically, alternatives tothe conventional torque converter found in heavier applications today, must beinvestigated. One important part of this is the task of controlling the transmissionwithout jeopardising the advantages associated with the torque converter, such asrobustness and controllability.In this thesis, an alternative transmission concept for a backhoe loader is investigated.The studied concept is referred to as a 2-mode Jarchow power-splittransmission, where a mechanical path is added to a hydrostatic transmission inorder to increase transmission efficiency. The concept is evaluated in computerbased simulations as well as in hardware-in-the-loop simulations, where a physicalhydrostatic transmission is exposed for the loads caused by the vehicle duringvarying conditions. The loads are in turn simulated according to developed modelsof the mechanical parts of the vehicle drive line.In total, the investigated concept can be used instead of the torque converterconcept, if the hydrostatic transmission is properly controlled. The results alsoshow that there is a high possibility that the combustion engine in the backhoeloader can be downsized from 64 kW to 55 kW, which would further increase thefuel savings and reduce the emissions.
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Výstavba školy Rajhrad – stavebně technologická příprava / Construction of school Rajhrad – construction and technological preparationKijonka, Jakub January 2012 (has links)
Subject of this master thesis is the structural and technological background for the construction of high school in Rajhrad. This consists of time and finanical plans, technological instructions for the reinforced concrete monolithic skeleton, time schedule, item budget, construction site layout, machinery configuration , audit and evaluation plans, work place safety protocols, environmental plan of the construction site.
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Placement of Controls in Construction Equipment Using Operators´Sitting Postures : Process and RecommendationsJalkebo, Charlotte January 2014 (has links)
An ergonomically designed work environment may decrease work related musculoskeletal disorders, lead to less sick leaves and increase production time for operators and companies all around the world. Volvo Construction Equipment wants to deepen the knowledge and investigate more carefully how operators are actually sitting whilst operating the machines, how this affects placement of controls and furthermore optimize controls placements accordingly. The purpose is to enhance their product development process by suggesting guidelines for control placement with improved ergonomics based on operators’ sitting postures. The goal is to deliver a process which identifies and transfers sitting postures to RAMSIS and uses them for control placement recommendations in the cab and operator environments. Delimitations concerns: physical ergonomics, 80% usability of the resulted process on the machine types, and the level of detail for controls and their placements. Research, analysis, interviews, test driving of machines, video recordings of operators and the ergonomic software RAMSIS has served as base for analysis. The analysis led to (i) the conclusion that sitting postures affect optimal ergonomic placement of controls, though not ISO-standards, (ii) the conclusion that RAMSIS heavy truck postures does not seem to correspond to Volvo CE’s operators’ sitting postures and (iii) and to an advanced engineering project process suitable for all machine types and applicable in the product development process. The result can also be used for other machines than construction equipment. The resulted process consists of three independent sub-processes with step by step explanations and recommendations of; (i) what information that needs to be gathered, (ii) how to identify and transfer sitting postures into RAMSIS, (iii) how to use RAMSIS to create e design aid for recommended control placement. The thesis also contains additional enhancements to Volvo CE’s product development process with focus on ergonomics. A conclusion is that the use of motion capture could not be verified to work for Volvo Construction Equipment, though it was verified that if motion capture works, the process works. Another conclusion is that the suggested body landmarks not could be verified that they are all needed for this purpose except for those needed for control placement. Though they are based on previous sitting posture identification in vehicles and only those that also occur in RAMSIS are recommended, and therefore they can be used. This thesis also questions the most important parameters for interior vehicle design (hip- and eye locations) and suggests that shoulder locations are just as important. The thesis concluded five parameters for control categorization, and added seven categories in addition to those mentioned in the ISO-standards. Other contradictions and loopholes in the ISO-standards were identified, highlighted and discussed. Suggestions for improving the ergonomic analyses in RAMSIS can also be found in this report. More future research mentioned is more details on control placement as well as research regarding sitting postures are suggested. If the resulted process is delimited to concern upper body postures, other methods for posture identification may be used.
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