This master’s thesis is focused on measurement of electrical contact resistance. The beginning of the thesis is devoted to the introduction of the electrical contact resistance and electrical parameters of journal bearings. Next part of the thesis deals with engineering design of test rig. In order to verify functional measurement principle, the test rig based on engineering design has been made. In the end of the thesis the measuring devices and the measuring process is described. The measurement results from the test rig are presented.

Stationary electrical connections and contacts, such as power connections, are commonly applied in electric power systems used for generation, transmission and distribution of electric energy. Several different degradation mechanisms can increase the contact resistance and might therefore reduce the power connection’s lifetime. The degradation by film development as a result of chemical reactions is often considered as a reason for contact failure. In this research work, the impact of film development produced by chemical reactions, such as oxidation, on the long-term behavior of stationary electrical connections and contacts was studied with crossed rods. Analytical, numerical and experimental methods were applied. Typical material systems for electric power systems were considered in this study: Cu-ETP (CW004A) bare, silver-, nickel- or tin-coated, Al99.5 (EN AW-1050A) and AlMgSi0.5 (EN AW-6060). By applying numerical methods, the mechanical stress distribution was determined within a circular contact point. The initial contact resistance and the plastic deformed area of the considered material systems was measured in experimental tests. The film’s impact was further determined through comparative experimental studies in air (standard atmosphere) and N2 (inert gas). During the experimental tests on perpendicularly crossed rods, other degradation mechanisms such as force reduction were suppressed. The film’s impact within the formation phase was studied on copper rods in an oven at 200 °C for 1000 h. Moreover, the dependency on different environments at 90 °C (laboratory, botanical garden and outdoor) was tested for 12000 h. Additional long-term tests over 12000 h were conducted at 200 °C. The contact resistance was determined dependent on time. Furthermore, the plastic deformed area was ascertained by microscopy. It was found that the time dependent film development caused by chemical reactions such as oxidation might possibly not result in a significant degradation of stationary electrical contacts with circular contact points and a constant force. Supplementary studies were performed at 200 °C for 1000 h with perpendicularly crossed rods at low forces (3.5 N) as well as analytical assessment of radial and axial film growth on circular contact points. The measured long-term behavior of perpendicularly crossed rods was similar for low and high forces. In order to study the long-term behavior of power connections operated in areas with harsh environmental conditions, experimental field tests on bolted busbar joints were conducted in desert and tropical rainforest environments. For over two and a half years, long-term field tests investigating bolted busbar joints made of Cu-ETP, Al99.5 (EN-AW-1350A) or AlMgSi0.5 (EN AW-6060) either with or without coating (silver, tin or nickel) were conducted in Belém (Brazil), Ismailia (Egypt) and Dresden (Germany).

Le corps humain et les vêtements sont toujours en interaction directe avec l’environnement, le corps devant maintenir sa température à environ 37°C. Les transferts de chaleur sont affectés non seulement par les propriétés de l’étoffe constitutives du vêtement, mais également par l’épaisseur de la couche d’air entre le corps et le vêtement. Les propriétés thermiques de la couche d’air dépendent de son étendue, influencée par les courbures du corps humain, des propriétés mécaniques de l’étoffe et de la forme du vêtement. Il est donc nécessaire de déterminer la forme 3D du corps et la répartition, l’étendue et l’épaisseur de la couche d’air ainsi que les zones de contact entre la peau et le vêtement dans des conditions posturales de la vie courante. Dans la présente étude, l’influence thermique de couches d’air homogènes (épaisseur constante) et hétérogènes (épaisseur variable) a été montrée. De plus, la distribution des couches d’air et de l’aire de contact réelle a été analysée minutieusement. L’influence des conditions posturales (à l’aide d’un mannequin) et du mouvement (à l’aide d’un logiciel de simulation de mouvement) a été étudiée dans différents cas. Une méthode de post-traitement des données provenant du logiciel de simulation 3D de mouvement a alors été mise au point. Les résultats montrent que le niveau de confort peut être ajusté en sélectionnant l’étoffe et la forme du vêtement et que cela dépend de la région du corps. La connaissance issue de cette étude sera directement utilisée en modélisation des transferts de chaleur au travers des vêtements et contribue à l’amélioration de la conception des vêtements pour la protection ou la pratique sportive. / In real life, human body and clothing are always in direct interaction with environment, where human body attempts to keep its core temperature constant at around 37 °C by physiological thermoregulatory processes. The heat transfer from the wearer’s body to the environment is affected not only by the fabric properties but also by the presence of air layers and the contact between body and garment. The thermal properties of air layer are related to its size, which in turn, depends on the form of the wearer’s body, mechanical properties of fabric and garment design. Therefore, it is necessary to determine the three dimensional (3D) map and the quantitatively determination of air layers and contact area on the garment in real life situations, such as for various body postures and movement. In the present study, a comparison of the thermal effect of the heterogeneous and homogeneous air layers was sought. Additionally, the distribution of air layers and the contact area for lower body garments were analysed systematically. The effect of various body posture and movement on sought parameters was investigated. Moreover, new method was introduced to post-process the sought parameters for the ready output from 3D simulation software. Consequently, the results of this study indicated that the comfort level of the human body can be adjusted by selection of fabric type and the design of ease allowances in the garment depending on the body region and given purpose. The knowledge gained in this study will be directly used in modelling of the dry and latent heat transfer through garment and contribute to the improvement of clothing design for protective and active sport garments.

The friction process occurs in most structures, especially in contact between two faces with relative motion. The process of friction and abrasion affects the productivity and performance of equipment. In this study, the simulations and experimentations are formed to understand the friction and wear properties of hydraulic rubber seals. The tribometer test rig is developed to investigate rubber samples' friction and abrasion properties with different contact conditions. An observation structure to measure the contact area of the rubber sample also was constructed. The experiments are performed with different contact conditions (dry contact, wet contact, mud contact), different geometry of sample (half-cylinder, half-sphere), quite different contact directions (sliding direction axial and sliding direction lateral), fillet radius, contact angle or rubber material with different sliding velocities and normal forces. In addition, the contact process of rubber seals is simulated and equations for seal wear for the specific experimental conditions are formulated.:CHAPTER 1 Introduction .....................................................................................1 1.1 Motivation and objectives of the thesis…………….………..…..….........…….1 1.2 Structure of the dissertation.........................................................................3 CHAPTER 2 State of the Art………………………………………………...………....4 2.1 Water hydraulic seal.....................................................................................4 2.2 Fundamental tribology..................................................................................7 2.3 Experimental Investigation...........................................................................15 2.4 Simulation....................................................................................................19 CHAPTER 3 Test setup........................................................................................21 3.1 Tribometer test rig........................................................................................21 3.2 Setup for experimental investigation with rubber block……….........………...24 3.3 Setup for experimental investigation with a hydraulic seal………........……..32 3.4 Setup for Simulation………………………………………………..…................37 CHAPTER 4 Friction characteristics of the rubber block………………..…...….38 4.1 Influences on friction characteristic…………………………….…...........…….39 4.2 Test configuration and analysis of measured data…………………..............42 4.3 Results of experiments................................................................................44 4.4 Summary ……………………………………………….……………..............….58 CHAPTER 5 Experimental investigation with hydraulic seals……………….…..60 5.1 Test configuration…………………………………………………….................60 5.2 Result of experimental investigation ………………………….............………64 5.3 Summary…………………………………………………………..............…..….82 CHAPTER 6 Simulation…………………………………………….......……….…..83 6.1 Contact model………………………………………………….............………..83 6.2 Results of simulation……………………………………….…….............….…..85 6.3 Wear equation………………………………………………….............……...…94 6.4 Summary ………………………………………………………...............………102 CHAPTER 7 Conclusions and Recommendations …………….…………………..104 7.1 Summary and conclusion ……………………………………..................……104 7.2 Recommendations…………………….………………………............…….….108 References………………………………………………...…………….....……...…..109

The most commonly known macro scale probing devices are simply comprised of metallic leads used for measuring electrical signals. On the other hand, micromachined probing devices are realized using microfabrication techniques and are capable of providing very fine, micro/nano scale interaction with matter; along with a broad range of applications made possible by incorporating MEMS sensing and actuation techniques. Micromachined probes consist of a well-defined tip structure that determines the interaction space, and a transduction mechanism that could be used for sensing a change, imparting external stimuli or manipulating matter. Several micromachined probes intended for biological and nanotechnology applications were fabricated, characterized and tested. Probes were developed under two major categories. The first category consists of Micro Electromagnetic Probes for biological applications such as single cell, particle, droplet manipulation and neuron stimulation applications; whereas the second category targets novel Scanning Probe topologies suitable for direct nanopatterning, variable resolution scanning probe/dip-pen nanolithography, and biomechanics applications. The functionality and versatility of micromachined probes for a broad range of micro and nanotechnology applications is successfully demonstrated throughout the five different probes/applications that were studied. It is believed that, the unique advantages of precise positioning capability, confinement of interaction as determined by the probe tip geometry, and special sensor/actuator mechanisms incorporated through MEMS technologies will render micromachined probes as indispensable tools for microsystems and nanotechnology studies.

In biosensors, printing involves the transfer of materials, proteins or cells to a substrate. It offers many capabilities thatcan be utilized in many applications, including rapid deposition and patterning of proteins or other biomolecules.However, issues such as stability when using biomaterials are very common. Using proteins, enzymes, as biomaterialink require immobilizations and modifications due to changing in the structural conformation of the enzymes, whichleads to changes in the properties of the enzyme such as enzymatic activity, during the printing procedures andrequirements such as solvent solutions. In this project, an innovative approach for the fabrication of proteinmicroparticles based on cross-linking interchange reaction is presented to increase the stability in different solvents.The idea is to decrease the contact area between the enzymes and the surrounding environment and also preventconformation changes by using protein microparticles as an immobilization technique for the enzymes. The theory isbased on using a cross-linking reagent trigging the formation of intermolecular bonds between adjacent proteinmolecules leading to assembly of protein molecules within a CaCO3 template into a microparticle structure. TheCaCO3 template is removed by changing the solution pH to 5.0, leaving behind pure highly homogenous proteinmicroparticles with a size of 2.4 ± 0.2 μm, according to SEM images, regardless of the incubation solvents. Theenzyme model used is Horse Radish Peroxidase (HRP) with Bovine Serum Albumin (BSA) and Glutaraldehyde (GL)as a cross-linking reagent. Furthermore, a comparison between the enzymatic activity of the free HRP and the BSAHRPprotein microparticles in buffer and different solvents are obtained using Michaelis-Menten Kinetics bymeasuring the absorption of the blue product produced by the enzyme-substrate interaction using a multichannelspectrophotometer with a wavelength of 355 nm. 3,3’,5,5’-tetramethylbenzidine (TMB) was used as substrate. As aresult, the free HRP show an enzymatic activity variation up to ± 50 % after the incubation in the different solventswhile the protein microparticles show much less variation which indicate a stability improvement. Moreover, printingthe microparticles require high microparticle concentration due to contact area decreasing. However, usingmicroparticles as a bioink material prevent leakage/diffusion problem that occurs when using free protein instead.

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Tactile perception is considered an important contributor to the overall consumer experience of a product. However, what physical properties that create the specifics of tactile perception, are still not completely understood. This thesis has researched how many dimensions that are required to differentiate the surfaces perceptually, and then tried to explain these dimensions in terms of physical properties, by interconnecting human perception measurements with various physical measurements. The tactile perception was assessed by multidimensional scaling or magnitude estimation, in which methods human participants assign numbers to how similar pairs of surfaces are perceived or to the relative quantity of a specified perceptual attribute, such as softness, smoothness, coarseness and coolness. The role of friction and surface texture in tactile perception was investigated in particular detail, because typically tactile exploration involves moving (at least) one finger over a textured surface. A tactile approach for measuring friction was developed by means of moving a finger over the surfaces, mounted on a force sensor. The contribution of finger friction to tactile perception was investigated for surfaces of printing papers and tissue papers, as well as for model surfaces with controlled topography. The overarching research goal of this thesis was to study, systematically, the role of texture in tactile perception of surfaces. The model surfaces displayed a sinusoidal texture with a characteristic wavelength and amplitude, fabricated by surface wrinkling and replica molding techniques. A library of surfaces was manufactured, ranging in wavelengths from 270 nm up to 100 µm and in amplitudes from 7 nm up to 6 µm. These surfaces were rigid and cleanable and could therefore be reused among the participants. To my knowledge, this is the first time in a psychophysical experiment, that the surface texture has been controlled over several orders of magnitude in length scale, without simultaneously changing other material properties of the stimuli. The finger friction coefficient was found to decrease with increasing aspect ratio (amplitude/wavelength) of the model surfaces and also with increasing average surface roughness of the printing papers. Analytical modeling of the finger’s interaction with the model surfaces shows how the friction coefficient increases with the real contact area, and that the friction mechanism is the same on both the nanoscale and microscale. The same interaction mechanism also explains the friction characteristics of tissue paper. Furthermore, it was found that the perceptions of smoothness, coarseness, coolness and dryness are satisfactorily related to the real contact area at the finger-surface interface.  It is shown that it is possible to discern perceptually among both printing papers and tissue papers, and this differentiation is based on either two or three underlying dimensions. Rough/smooth and thin/thick were the two main dimensions of surface feel found for the printing papers, whereas friction and wavelength were strongly related to the perceptual cues employed in scaling the model surfaces. These experimental results support the duplex theory of texture perception, which holds that both a “spatial sense”; used to discriminate the roughest textures from the others, and a “vibration sense”; used to discriminate among the smoother textures, are involved. The perception of what is considered rough and smooth depends on the experimental stimulus context. It is concluded that friction is important for human differentiation of surface textures below about 10 µm in surface roughness, and for larger surface textures, friction is less important or can even be neglected. The finger friction experiments also allowed the following conclusions to be drawn: (i) The interindividual variation in friction coefficients is too large to allow direct comparison; however, the trends in relative friction coefficients for a group of participants are the same. (ii) Lipids are transferred to the test surface of study, and this lowers the friction. (iii) Many of the studies point to a characteristic frequency during sliding of about 30 Hz, which is both characteristic of the resonance frequency of skin and the expected frequency associated with the fingerprints. (iv) The applied load in surface interrogation is in fact regulated in response to the friction force. The limits in tactile perception were indirectly researched by similarity scaling experiments on the model surfaces. Wrinkle wavelengths of 760 nm and 870 nm could be discriminated from untextured reference surfaces, whereas 270 nm could not. The amplitude of the wrinkles so discriminated was approximately 10 nm, suggesting that nanotechnology may well have a role to play in haptics and tactile perception. / Taktil perception bidrar starkt till den sammantagna upplevelsen av en produkt, men hur materials olika ytegenskaper påverkar och styr perceptionen är ännu inte helt klart. Den här avhandlingen undersöker hur många och vilka egenskaper som är viktiga när känslan mellan två ytor jämförs. Tillvägagångssättet är tvärvetenskapligt där fysikaliska mätningar kopplas ihop med perceptions mätningar där människor används som instrument. Två typer av perceptionsförsök har utförts, multidimensionell skalning där försökspersoner sätter siffror på hur lika två ytor känns, samt magnitud estimation där i stället intensiteten på specifika perceptuella storheter som t.ex. upplevt lenhet, upplevd mjukhet och upplevd strävhet bedömdes. Eftersom taktil perception innebär kontakt samt relativ rörelse mellan hud och ytor, har fokus i avhandlingen varit att undersöka hur friktion och ytans struktur (ytråhet) påverkar och bidrar till den taktila perceptionen. Förutom fysikaliska mätningar på friktion och ytstruktur har värmekonduktivitet, mjukhet samt olika standard mätningar inom pappersindustrin mätts. En metod för att mäta friktion mellan ett finger och olika ytor har utvecklats för att i möjligaste mån återspegla friktionskomponenten i upplevt taktil perception. Friktionskoefficienter beräknades och jämfördes mellan alla ytor. De stimuli som har studerats är tryckpapper och mjukpapper samt modellytor, gjorda för att systematiskt undersöka hur ytstruktur påverkar perceptionen. Tillverkningsmetoden för modellytorna valdes så att ytorna var tåliga och kunde tvättas och därmed återanvändas. Strukturen på ytorna bestod av ett vågformat mönster där våglängden varierade mellan 270 nm och 100 µm och amplituden mellan 7 nm och 6 µm. Enligt vår vetskap är det första gången som strukturer i de här skalorna har gjorts utan att samtidigt ändra andra material egenskaper. Friktionskoefficienten minskade med ökad kvot mellan amplituden och våglängden på modellytorna samt med ytråheten på tryckpappren. En analytisk modell tillämpades på kontakten mellan ett finger och ytorna som visade att friktionskoefficienten beror av den verkliga kontaktarean. För de mycket grövre mjukpappren uppmättes inga stora skillnader i friktion förmodligen för att kontakarean mellan de olika mjukpapprena var lika. Den faktiska kontakarean visade sig också vara viktig för perceptionen av lenhet, strävhet, torrhet och svalhet. Det visade sig vara en stor perceptuell skillnad mellan olika typer av tryckpapper och mjukpapper utifrån hur stimuli placerade sig på en taktil karta. För de tre materialen användes enbart två alternativt tre egenskaper hos materialet för att särskilja mellan alla olika par. För tryckpapper verkade en viktig dimension kunna beskrivas av alla de perceptuella och fysikaliska egenskaper som har med kontaktarean att göra, d.v.s. lenhet, svalhet, torrhet, ytråhet, värmekonduktivitet samt friktion. För att taktilt särskilja mellan olika ytor där bara strukturen är varierade, kunde friktion och våglängden relateras till spridningen i kartan. Båda studierna stödjer duplex theory of texture perception, där ett spatialt sinne används för att särskilja en av de grövre ytorna från en slät, och ett vibrationssinne för att särskilja mellan olika släta strukturer. Friktionen visade sig alltså vara en viktig fysikalisk egenskap för strukturer under åtminstone 10 µm i ytråhet. Från fingerfriktions mätningar kunde även följande slutsatser dras: (i) Stora skillnader i friktionskoefficient mellan olika personer uppmättes, men trenderna mellan olika individer var samma, vilket gör att relativa skillnader i friktion från en individ är representativa. (ii) Lipider (fingerfett) som överförs från fingret till ytan vid kontakt sänker friktionen. (iii) Frekvensinnehållet i friktionskraften varierar mellan olika ytor och den frekvenstopp som ses vid 30 Hz kan möjligtvis bero på fingrets struktur eller resonansfrekvensen på huden. (iv) Den pålagda kraften under en friktionsmätning visar sig omedvetet regleras av den friktionskraft som fingret möter under rörelse.  Hur små strukturer som kan diskrimineras har indirekt undersökts genom likhetsförsöket på modellytorna där försökspersoner skulle bedöma hur lika alla par av ytor kändes. Resultaten visade att ytorna med våglängder på 760 nm och 870 nm upplevdes olika jämfört med referens ytor utan något systematiskt mönster, medan ytan med 270 nm i våglängd inte kunde särskiljas. Amplituden på ytan som kunde diskrimineras var endast ca 10 nm, vilket indikerar att nanoteknologi mycket väl kan bidra inom haptiken och för att i framtiden kontrollera den taktila perceptionen. / <p>QC 20121026</p>