Submitted by Fabio Sobreira Campos da Costa (fabio.sobreira@ufpe.br) on 2017-07-12T13:04:46Z No. of bitstreams: 2 license_rdf: 811 bytes, checksum: e39d27027a6cc9cb039ad269a5db8e34 (MD5) Dissertacao_MarcosSoutoJr_CIN_UFPE_2016.pdf: 4183341 bytes, checksum: e7c3f911daf2d3d049848418d269b87a (MD5) / Made available in DSpace on 2017-07-12T13:04:46Z (GMT). No. of bitstreams: 2 license_rdf: 811 bytes, checksum: e39d27027a6cc9cb039ad269a5db8e34 (MD5) Dissertacao_MarcosSoutoJr_CIN_UFPE_2016.pdf: 4183341 bytes, checksum: e7c3f911daf2d3d049848418d269b87a (MD5) Previous issue date: 2016-02-23 / Este trabalho objetivou entender a adoção de abordagens ágeis em BPM através da utilização do método da revisão sistemática da literatura (RSL), coletando e selecionando estudos publicados em importantes meios científicos relacionados à área, que respondessem às questões de pesquisa definidas para este fim. Após a seleção dos trabalhos, uma primeira análise foi realizada, resultando na identificação e classificação destes estudos em seis tipos de abordagens entre os estudos primários da RSL, que facilitaram a coleta e a interpretação dos dados obtidos posteriormente durante a aplicação do protocolo de pesquisa. A aplicação do protocolo permitiu a síntese das respostas às questões de pesquisa, que formaram um panorama das abordagens ágeis em BPM, esclarecendo as motivações para a sua utilização, as etapas do ciclo BPM as quais são aplicáveis, a forma de implantação, as principais características, as ferramentas e arquiteturas de sistema que as apoiam, os seus benefícios e desafios. A pesquisa buscou colaborar com o desenvolvimento do gerenciamento de processos de negócio através da construção de um conhecimento que possa ser incorporado aos futuros projetos de implantação e propõe a realização de pesquisas aplicadas relacionadas ao tema para aprofundar o entendimento e consolidar a importância das abordagens ágeis no contexto de BPM. / This study aimed to understand the adoption of agile approaches in BPM by using a systematic review, collecting and selecting studies published in important scientific sources related to the area, to answer the research questions set for this purpose. After a first analysis, the studies were classified into six types of approaches, which facilitated the collection and interpretation of data subsequently obtained during the application of the research protocol. The application of the protocol enabled the synthesis of the answers to research questions, which formed an overview of agile approaches in BPM, explaining the reasons for their use, in which stages of the BPM life cycle they are applicable, how to implement them, the main features, tools and system architectures that support them, their benefits and challenges. The research sought to collaborate with the development of business process management by building a knowledge that can be incorporated into future project implementation and proposes new applied research related to the theme to consolidate the importance of agile approaches in BPM context.

Este trabajo presenta el problema del exceso de desperdicios de etiquetas que se genera en la impresión de estos mismos. El proceso de impresión es el proceso clave de la empresa, puesto que transforma los rollos de plástico juntamente con las tintas y un error en los procedimientos produce la pérdida del material ingresado y dinero. Esto impulsa a plantear soluciones mediante técnicas Lean en la producción de etiquetas. Por lo general, los estudios se basan en otras líneas del sector plástico, tales como las tuberías, bolsas, envases, entre otros. Para enfrentar este problema, se utilizará la metodologia Lean Manufacturing adaptado a un ciclo de mejora continua formando un modelo de propuesta de solución, con técnicas como 5s de soporte, la aplicación del Mantenimiento Autónomo, Kanban y Estandarización del Trabajo. En base a una prueba piloto realizada, se obtiene una reducción de desperdicios de 7.78% y una mejora en los indicadores que están implicados en la investigación. / This work presents the problem of excessive waste of labels that is generated in the printing of these. The printing process is the key process of the company, since it transforms the plastic rolls together with the inks and an error in the procedures causes the loss of the material entered and money. This drives to propose solutions through Lean techniques in the production of labels. In general, the studies are based on other lines in the plastic sector, such as pipes, bags, containers, among others. To address this problem, the Lean Manufacturing methodology adapted to a cycle of continuous improvement will be used, forming a solution proposal model, with techniques such as support 5s, the application of Autonomous Maintenance, Kanban and Standardization of Work. Based on a pilot test, a waste reduction of 7.78% and an improvement in the indicators that are involved in the investigation are obtained. / Trabajo de investigaciòn

Esta investigación aborda la mejora en la línea de producción de gres porcelánico en una empresa de cerámicos utilizando las herramientas de Lean Maintenance. En el primer capítulo, se muestra un marco teórico que permite conocer los orígenes de la metodología a empleada en este trabajo. En el segundo capítulo, se hace mención de la situación actual de la empresa y el problema principal que está asociado a las horas de intervención por mantenimiento no programado. En el tercer capítulo, se selecciona la metodología y las herramientas del Lean Maintenance para su implementación, los cuales registraron mejoras en la estandarización de los procedimientos operativos (SOP) en 33%, reducción del 20% en la secuencia de tareas y mejora en la reposición de inventario estándar en 42%. Por parte de la implementación del Mantenimiento Productivo Total (TPM) se pudo reducir los tiempos de limpieza e identificación de los equipos en 40% y 60% respectivamente, y por último se finaliza con la implementación del Mantenimiento Basado en la Confiabilidad (RCM) que permite aumentar el tiempo medio entre fallas (MTBF) en 25.81% y reducir el tiempo medio de reparación (MTTR) en 54%. Como resultados finales se logró un incremento de la disponibilidad en 13.26%, esto significa un aumento en la producción de 8,618 metros cuadrado al año. En el cuarto capítulo, se muestra la viabilidad técnica y económica del proyecto. Finalmente, se presentan las conclusiones y recomendaciones para su sostenimiento en la empresa. / This research addresses the improvement in the production line of porcelain stoneware in a ceramic company using the tools of Lean Maintenance. In the first chapter, a theoretical framework is shown that allows knowing the origins of the methodology used in this work. In the second chapter, mention is made of the current situation of the company and the main problem that is associated with the hours of intervention for unscheduled maintenance. In the third chapter, the methodology and the tools of the Lean Maintenance for its implementation are selected, which registered improvements in the standardization of the operative procedures (SOP) in 33%, reduction of 20% in the sequence of tasks and improvement in the replenishment of standard inventory at 42%. On the part of the implementation of the Total Productive Maintenance (TPM) it was possible to reduce the cleaning and identification times of the equipment by 40% and 60% respectively, and finally it ends with the implementation of Reliability Based Maintenance (RCM) that allows to increase the mean time between failures (MTBF) by 25.81% and reduce the average repair time (MTTR) by 54%. As final results an increase of the availability in 13.26% was achieved, this means an increase in the production of 8.618 square meters per year. In the fourth chapter, the technical and economic feasibility of the project is shown. Finally, the conclusions and recommendations for its sustainability in the company are presented. / Trabajo de investigaciòn

El texto completo de este trabajo no está disponible en el Repositorio Académico UPC por restricciones de la casa editorial donde ha sido publicado. / In recent years, according to Osinergmin, the production of electrical energy has increased up to 2.4%. This sector represents 1.5% of GDP and encompasses more than 6.6 million users, so its consumption continues at a growth rate for the country's development. This growth depends on the response time that companies today provide users; many of them operate their logistics management manually and traditionally, which leads to delays in service and dissatisfaction of both the external and internal clients. Likewise, companies in the sector, by working traditionally, do not use technology as a point of competitiveness within the market, since 60% of companies use software for their operations. To do this, an agile logistics management model is proposed that will consist of reducing purchase order attention time by 50% and improving internal processes and procedures under the Lean Service methodology. It will start by identifying the main problem and the expected objectives, then the Lean Service, Business Process Management and Agile Logistics tools will be executed, which will help to reestablish new processes and procedures.

The aim of this diploma thesis is look at ways of optimising business processes in a specific company acting as an insurance intermediary. The thesis consists of a theoretical part which defines the basic concepts of the issue. The analytical part maps the current state of the business processes in the company, which serves as the foundation of a proposal for their optimization with the use of a CRM system.

This master’s thesis is focused on optimizing logistics processes of a business in order to reduce overall costs. Thesis is divided into two parts, theoretical and practical. The theoretical part includes logistics trends, cost, technology, logistics and logistics information technology. The practical part is performed analysis of business processes. Finally, as the point is to assess the situation and suggestions for improvement.

Lean, Six sigma y TOC son metodologías enfocadas en la mejora continua que han sido aplicadas en diversos sectores y empresas por separado. Sin embargo, hay pocos estudios sobre la importancia y la potencia que podría tener la sinergia de estas tres herramientas en la mejora del rendimiento y productividad en los entornos donde se apliquen. Es por eso que en este artículo se presenta un modelo donde se combinan estas tres metodologías, teniendo como base los 5 pasos de TOC y en cada fase se implementan las herramientas de Lean que ayudan a identificar el flujo de valor y eliminar actividades, tiempos improductivos y desperdicios. También se utilizan herramientas de Six sigma para calcular el CPK, controlar la variabilidad del proceso crítico y definir el nivel sigma del entorno en estudio. Usando el modelo 6TOC se logra reducir los tiempos y costos de producción, lo que permite un incremento del 6% en la productividad y elevar el nivel sigma en 4 de las Pymes que fabrican muebles de madera en el Perú. Con esto, se puede afirmar que 6TOC es una herramienta potente que se adapta el sector de muebles de madera para conseguir una mejora continua. / Lean, Six Sigma and TOC are methodologies that focus on continuous improvement and have been applied in different industries separately. However, there are a few studies that show the great influence of these three tools synergizing to improve performance and productivity in the environments where these are applied. This paper presents an empirical model denominated 6TOCwhere the three methodologies are combined. The model is based on the five steps of TOC using Lean and Six Sigma tools to identify the value flow in the processes, eliminate unprofitable activities and control variability in the critical process. Using these, it is possible to reduce production times and costs, allowing a 6% increase in productivity and raise the sigma level in 4 of the SMEs that produce wooden furniture in Peru. We conclude that 6TOC is a mighty tool adapted to the wooden furniture sector to achieve continuous improvement. / Trabajo de Suficiencia Profesional

En Perú, el sector chirimoyo ha presentado un crecimiento destacable en su producción en los últimos años; sin embargo, el rendimiento de toneladas producidas por hectárea encontrado en nuestro país es muy inferior al de otros. En el presente estudio, se analizó el sector mencionado en dos distritos que presentan un mayor porcentaje de participación en la producción nacional, se encontraron características en las formas de trabajo de los agricultores que generan bajas productividades en su operación; es decir, se encontró un problema de productividad en el sector. Así mismo, se identificaron factores que influyen en este a través de procesos relacionados a una gestión de calidad, planeamiento de operaciones, y gestión logística. En el presente trabajo de investigación, se abordaron los subprocesos asociados a la gestión logística a través de la aplicación de herramientas de gestión por procesos para caracterizar una propuesta de gestión en función a un modelo establecido y que permita mejorar la productividad del sector en los distritos seleccionados. Finalmente, la propuesta fue validada por expertos en temas relacionados y usuarios del sector obteniendo resultados favorables al modelo propuesto, aunque con oportunidades de mejora. / In Peru, the custard apple sector has shown a remarkable growth in its production in the recent years; however, the yield of tons produced per hectare found in the country is much lower than in others. In the present study, the aforementioned sector was studied in two of the districts that have the higher percentage of participation in national production, characteristics were found in the ways of work of the farmers that generate low productivity in their operation; that is, a productivity problem was found on it. Likewise, factors that influence this sector were identified through processes related to quality management, operations planning, and logistics management. In this research work, the sub-processes associated with logistics management were addressed through the application of business process management tools to characterize a management proposal based on an established model that allows improving the productivity of the sector in the districts selected. Finally, the proposal was validated by experts in related topics and users of the sector obtaining favorable results to the proposed model, although with opportunities for improvement. / Tesis

Este trabajo presenta la situación de una empresa que se dedica a la fabricación de bolsas plásticas, la cual actualmente tiene retrasos en su producción cuya consecuencia proviene de: faltante de materias primas, productos defectuosos y reprocesados. Es por ello que, al no contar con métodos estandarizados ni herramientas en el flujo de producción, lleva consigo el retraso de los tiempos de entrega del producto al cliente, el cual fue de 41.67% entregas impuntuales en el año 2016. Mediante la aplicación de las diferentes metodologías propuestas es posible resolver las diferentes causas, con el objetivo de reducir las entregas a destiempo. Para analizar el efecto de las metodologías propuestas en la empresa, se utilizó la técnica de simulación. De lo cual, se obtuvo una reducción del índice de productos defectuosos de 18% a 10%, índice de productos reprocesados de 7% a 3% y un aumento de la exactitud de reposición de materia prima de 65% a 90%, dando así un incremento del índice de cumplimiento de plazos entregas de 58% a 95%. Asimismo, con la finalidad de determinar si el proyecto es viable y rentable, se realizó un estudio financiero considerando los costos que se deben incurrir para la realización del proyecto. En este caso, el proyecto es viable de acuerdo con el análisis económico y financiero, ya que se obtiene el Valor Actual Neto de S/36,529, la Tasa Interna de Rendimiento de 31.45% y el Periodo de Retorno de la Inversión en el sexto mes de empezado el proyecto. / This thesis presents the situation of a company that is dedicated to the manufacture of plastic bags, which currently has delays in its production whose consequence comes from: missing raw materials, defective and reprocessed products. That is why, since there are no standardized methods or tools in the production flow, it entails the delay in the delivery times of the product to the customer, which was 41.67% unpunctual deliveries in 2016. Through the application of the different proposed methodologies it is possible to solve the different causes, with the aim of reducing the deliveries at the wrong time. To analyze the effect of the methodologies proposed in the company, the simulation technique was used. Of which, a reduction of the defective products index was obtained from 18% to 10%, reprocessed products index from 7% to 3% and an increase in the replacement accuracy of raw material from 65% to 90%, thus giving an increase in the delivery deadline index from 58% to 95%. Likewise, in order to determine if the project is viable and profitable, a financial study was carried out considering the costs that must be incurred to carry out the project. In this case, the project is viable according to the economic and financial analysis, since the Net Present Value of S / 36,529, the Internal Rate of Return of 31.45% and the Return on Investment Period in the sixth month are obtained the project started. / Trabajo de Suficiencia Profesional

El principal problema que enfrenta un fabricante de tableros eléctricos es la alta tasa de demora en entrega de pedidos. El factor predominante que han dado lugar al retraso de la entrega de pedidos es el cuello de botella que se genera en el proceso productivo. Para resolver este problema, se desarrolló una propuesta innovadora utilizando la metodología DMAIC (Definir, Medir, Analizar, Mejorar y Controlar), la cual esta orientada a la mejora de procesos utilizada por Six Sigma [1] [2]. Para respaldar este análisis, se realizará una simulación, buscando una reducción considerable del cuello de botella y, por consecuencia, el aumento de productividad, mejorando el tiempo de entrega de pedidos. Al implementar la metodología DMAIC Six Sigma, se mejorará el tiempo de entrega de pedidos a 96%, mejorando así la calidad del proceso de producción y generando beneficios económicos. / The main problem faced by a manufacturer of electrical panels is the high rate of late delivery of orders. The predominant factor that has led to the delay in order delivery is the bottleneck generated in the production process. To solve this problem, an innovative proposal was developed using the DMAIC (Define, Measure, Analyze, Improve and Control) methodology, which is oriented to the process improvement used by Six Sigma [1] [2]. To support this analysis, a simulation will be carried out, looking for a considerable reduction of the bottleneck and, consequently, the increase of productivity, improving the time of delivery of orders. By implementing the DMAIC Six Sigma methodology, the order delivery time will be improved to 96%, thus improving the quality of the production process and generating economic benefits. / Trabajo de investigación