Les véhicules électriques (VE) ou les véhicules électriques hybrides (VEH) offrent de nombreux avantages par rapport aux véhicules à moteur à combustion interne classiques. Selon les tendances récentes, la demande en VE(H) efficaces devrait augmenter considérablement. Pour une gamme haute puissance, la technologie des moteurs à aimants permanents a été le choix privilégié dans les véhicules électriques hybrides. La demande croissante de moteurs à haut rendement est en corrélation directe avec la demande d'aimants puissants (NdFeB ou SmCo) utilisant des terres rares. La disponibilité et la production des terres rares sont très critiques particulièrement pour les terres rares lourdes. L'objectif de cette thèse de doctorat est donc de concevoir un moteur Halbach à rotor extérieur pour une application VE(H) avec recyclage et réutilisation faciles des aimants. En outre, le projet vise à étudier et à proposer la fabrication d'un aimant Halbach utilisé dans les moteurs de forte puissance pour application VE.Tout d'abord, la fabrication d'un aimant Halbach utilisant un aimant NdFeB fritté avec et sans liant a été étudiée. L'étude montre que la fabrication d'une configuration de Halbach à l'aide d'un aimant collé est beaucoup plus facile et plus rentable que la fabrication d'un aimant fritté. La caractérisation d'un aimant NdFeB lié utilisé pour fabriquer un aimant Halbach a également été réalisée. Diverses voies de recyclage des aimants frittés et liés ont été analysées; on peut en déduire que les aimants collés sont beaucoup plus faciles à recycler, de manière rentable et respectueuse de l'environnement. La thèse propose également un moyen de recyclage pour l'aimant collé utilisé dans le moteur.Deuxièmement, un moteur à aimant Halbach collé a été conçu en modélisation éléments finis 2D et 3D. Pour obtenir un moteur très efficace et compact, on a utilisé un bobinage à pas fractionnaire. Les propriétés de l'aimant Halbach ont été calculées à l'aide du modèle éléments finis et comparées au modèle analytique. Les résultats obtenus par les deux approches étaient similaires. De plus, l'impact des combinaisons nombre d’encoches-pôles sur les pertes moteur et le couple a été étudié, en particulier les pertes Joule (compte tenu de toutes les contraintes de conception). Différentes stratégies pour utiliser des aimants recyclés à faible rémanence sont également présentées. L'utilisation d'un aimant recyclé avec une augmentation de la longueur axiale du moteur pourrait être le meilleur choix compte tenu de différents facteurs, notamment la fabrication de l'aimant Halbach. Sur la base de différentes études paramétriques, une conception du moteur a été proposée et un prototype a été construit. Il a été montré qu'un aimant Halbach de grande puissance pouvait être construit de manière économique avec un aimant NdFeB collé. La densité de flux d'entrefer du rotor, mesurée sur le prototype, est en étroite concordance avec les valeurs calculées.De plus, la méthodologie WIRE (Weighted Index of Recycling and Energy) a été présentée pour comparer différentes conceptions de moteurs en fonction de leur performance et de leur recyclabilité. La méthode développée produit deux indices basés sur-Facilité de recyclage du moteur en ce qui concerne le matériau, le montage et le démontage des aimants.-Impact d'un aimant recyclé sur la consommation d'énergie d'un moteur pendant sa durée de vie.En utilisant ces deux indices, on peut facilement analyser les avantages et les inconvénients des différentes conceptions sur la base de la recyclabilité et de l'efficacité énergétique. La conception proposée a été évaluée à l'aide cette méthode et on montre que le moteur est facile à monter et à démonter. De plus, l’assemblage moteur (sans colle) permet une extraction facile des aimants et une réutilisation directe. L'indice énergétique évalué du moteur montre l'impact de l'utilisation d'un aimant recyclé et sa viabilité pour les applications VE dans différents scénarios / Electric vehicles (EVs) or Hybrid electric vehicles (HEVs) offer many advantages over the conventional IC engine vehicles. According to recent trends, the demand for efficient (H)EVs is expected to grow significantly. For a high-power range, permanent magnet based motor technology has been the preferred choice for motors deployed in (H)EVs. Growing demand of highly efficient motors is in direct correlation to the demand of strong magnets (NdFeB or SmCo), which uses rare earth elements (REE). The availability and supply of REEs specially heavy REEs is very critical. Therefore, the aim of this doctoral thesis is to design an outer rotor Halbach motor for a (H)EV application with easy recycling and reuse of the magnet. Further, the project aims to investigate and propose the manufacturing of a Halbach magnet used in a high power motor EV applications.Firstly, the manufacturing of Halbach magnet using a sintered and a bonded NdFeB magnet was investigated. The study shows that the manufacturing of Halbach array using a bonded magnet is much easier and more cost effective than the sintered magnet. The characterisation of a bonded NdFeB magnet used for manufacturing a Halbach magnet was also performed. Various recycling routes for both sintered and bonded magnets were analysed and it can be inferred that bonded magnets are much easier to recycle in a cost effective and environment friendly manner. The thesis also proposes the recycling route for the bonded magnet used in the motor.Secondly, a motor with bonded Halbach magnet was designed using 2D and 3D FEM. To achieve a highly efficient and compact motor, fractional slot tooth coil winding was used. The properties of Halbach magnet was calculated using FEM model and benchmarked against the analytical model. The results obtained from the two approaches were in close agreement. Further, the impact of slot pole combinations on motor losses and the subsequent torque were investigated, specifically eddy loss (considering all the design constraints). Different strategies to use recycled magnet with lower remanence is also presented. It is shown that using a recycled magnet with increased axial length of the motor could be the best choice considering different factors, specially manufacturing of the Halbach magnet. Based on different parametric studies a design of the motor was proposed and prototype was built. It was demonstrated that a high power Halbach magnet could be built economically using a bonded NdFeB magnet. The airgap flux density of the rotor, measured on the prototype is in close agreement with the calculated values.Additionally, WIRE (Weighted Index of Recycling and Energy) methodology was presented to benchmark different motor designs on the basis of performance and recy- clability. The method developed produces two indices based on:• Ease of motor recyclability considering material, assembly and disassembly of magnets.• Impact of a recycled magnet on the energy consumption of a motor during its operational lifetime.Using both the above indices, one can easily analyse the pros and cons of different motor designs on the basis of recyclability and energy efficiency. The proposed motor design was evaluated using the developed method and it is shown that the motor is easy to assemble and disassemble. In addition, the motor assembly (glue free) enables easy magnet extraction and direct reuse. The evaluated energy index of the motor shows the impact of using a recycled magnet and its viability for EV applications in different scenarios.

[pt] O presente trabalho investigou a queda de pressão em escoamento através de um espaço anular com rotação do cilindro interno. A motivação para o trabalho veio da aplicação desta configuração em diversas situações de interesse industrial, como reatores químicos catalíticos, filtros e nas operações de perfuração de poços produtores de petróleo e gás. O estudo realizado foi conduzido em uma seção de testes especialmente projetada e construída, formando um espaço anular com razão de raios de 0,65 e com um comprimento de 256 diâmetros hidráulicos, suficiente para garantir o desenvolvimento hidrodinâmico do escoamento nos regimes laminar e turbulento. O trabalho investigou a queda de pressão ao longo do espaço anular como função da vazão, dada pelo número de Reynolds, e da rotação do cilindro interno, caracterizada pelo número de Reynolds rotacional. A faixa de números de Reynolds investigada foi de 260 a 10000, enquanto o Reynolds rotacional variou de 60 a 1000. Dois fluidos de trabalho foram utilizados nos testes: água e uma mistura de água e glicerina. Os resultados para a queda de pressão foram apresentados na forma de fatores de atrito hidrodinâmicos. Testes preliminares para o caso do cilindro interno sem rotação foram realizados e comparados com resultados da literatura, com o objetivo de validar a seção de testes e o procedimento experimental. Os resultados apresentados mostraram boa concordância com valores disponíveis na literatura tanto para o caso de escoamento laminar , quanto para escoamento turbulento. Para os casos de baixos números de Reynolds, os resultados mostraram que a rotação do cilindro interno provocava um pico na razão entre o fator de atrito com rotação e sem rotação para um valor do número de Reynolds da ordem de 500. Aumentos da ordem de 15% foram verificados. / [en] The present work investigated the pressure drop generated by the flow through an annular configuration with rotation of the inner cylinder. The motivation for the work comes from the several industrial application of the configuration, such as chemical reactors, filters and in drilling operations for oil and gas wells. The experimental study was conducted in a specially designed test section forming an annular space with radius ratio of 0.65 and a length equivalent to 265 hydraulic diameters, what guaranteed the hydrodynamic development of the flow for the laminar and turbulent regimes. The study investigated the pressure drop along the annular space as a function of the flow rate, given by the Reynolds number, and of the rotation of the inner cylinder, given by the rotational Reynolds number. The range of Reynolds number investigated was from 260 to 10,000, while the rotational Reynolds number was varied from 60 to 1,000. Two fluids were employed in the testes; water and a mixture of water and glycerol. The pressure drop results were presented in the form of dimensionless friction factors. Preliminary tests for the case of no rotation of the inner cylinder were compared with results available in the literature, in order to validate the test section and the experimental procedure. The results displayed good agreement with the literature for both laminar and turbulent regimes. For the low Reynolds number test cases, the results obtained have shown that the inner cylinder rotation induces a peak in the distribution of the ratio of friction factor to the friction factor without rotation. The peak, of about 15%, is found for Reynolds numbers of the order of 500.

Axisymmetric analysis of cylindrical contacts is considered in the context of axisymmetric assemblies such as shrink-fits. Fretting fatigue induces sub-critical cracks along the contact interface of press fits especially when they are subjected to vibration. The surface and near surface stresses play a major role in the fretting fatigue crack initiation process. Assuming near surface contact stresses to be largely independent of the actual geometry of components in contact, half-plane analyses and experimental results obtained from a strip configuration are often cited in the literature to predict and understand crack initiation in the actual components (ASTM STP 1425). This thesis starts with half plane and strip models for cylindrical contact such as in a shrink fitted shaft. Different traction profiles underpinning a typical fretting contact constitute a study of different geometrical parameters and friction coefficients. The cylindrical shrink fitted contact is considered using mixed boundary formulation. The different cases of contact such as full slip, partial stick-slip and full stick are considered. A formulation for cyclically varying tractions is attempted using dynamic elasticity. Finally, the problem of cylindrical cracks is highlighted to understand interface delamination in a fiber reinforced composite. Stress functions in conjunction with Fourier transforms are used for analysis. Dynamic potentials based on Helmholtz decomposition are used for dynamic loading.For static loading Love’s stress function is used for axisymmetric problems while Airy’s stress function is used for 2D problems. Solution procedures for solving traction boundary and mixed boundary conditions are described. Preliminary experiments are described to appreciate the contact stresses and crack initiation in cylindrical contact. Photoelastic fringes in a cylinder under a band of pressure illustrate fretting contact stresses concentrated close to the surface with the core of the cylinder relatively unstressed. Further, some material testing experiments using a specially designed cylindrical fretting rig demonstrated typical features of fretting fatigue crack initiation for providing the theoretical motivation. Fretting fatigue induces the initiation of a number of sub critical cracks along the contact interface of components in mechanical assemblies especially under vibration. The dominant crack among the initiated cracks may grow in size to the critical length in the presence of bulk cyclic loading finally resulting in fracture of the entire component. Fretting fatigue leads to unexpected failure of the component well below the expected life. It is therefore, critical to analyse, detect and control fretting. The blade root-disk joint in gas turbines as a critical example of fretting fatigue has spurred extensive research effort. There is relatively little literature available on cylindrical fretting in shrink fitted joint focused in this thesis. Analytical solutions for static fretting tractions are presented using both axisymmetric and plane elastic stress functions for later comparison. While Fourier transforms in conjunction with Airys stress functions are exploited for attacking plane problems, Loves axisymmetric stress functions are explored for cylindrical fretting. Near surface stresses are of great interest in fretting fatigue research. Although two dimensional models provide general understanding of stresses caused during fretting, these models become inadequate to explain the interaction of local stresses with the bulk stresses inevitably present in cylindrical components. Global stress analysis tools are desirable for estimating the fatigue life of components experiencing fretting. While numerical techniques immensely aid fatigue life estimation they have their limitation when it comes to coated components. Stress analysis of coated cylinders unveils the intricate influence of the elastic mismatch as well as the width of the loading for varying friction coefficients. Comparison of results obtained from axisymmetric elasticity with plane elasticity is discussed in detail. The validity and scope of relying on plane fretting results to cylindrical fretting contacts is examined by comparing the results obtained for three different traction profiles. Fretting is generally modeled as a stress boundary value problem wherein the normal and frictional shear stresses are prescribed on the cylindrical surface. In reality fretting generally turns out to be a mixed boundary value problem with unknown regions of stick and slip requiring prescribing traction and displacement simultaneously. This belongs to a formidable class of unsolved contact mechanics problems in cylindrical axisymmetric elasticity. The famous spherical axisymmetric Hertz problem has no cylindrical counterpart except in the limiting case of a cylinder of large radius. These aspects are investigated for studying the hub-shaft interfacial geometry. A conformal contact profile is considered to model a shrink fit; the contact pressure is zero at the ends of contact. The case of full slip condition is analysed assuming a frictionless contact. With friction, partial stick-slip condition is analysed. The unknown contact traction is resolved in terms of Chebyshev expansions whose unknown coefficients are solved using Schmidt method. The unknown contact length and stick zone length are determined through an iterative procedure. A rigid uneven undulating axisymmetric hub in total contact over an elastic shaft under full stick condition is analysed for obtaining the near surface stresses for a given value of hub penetration. Even though the stresses oscillate in fretting, almost all the analyses reported in the literature use static formulation. Understanding this need, a dynamic analysis for modeling fretting of a cylinder subjected to harmonic pressure and shear is attempted. The Pochhammer dispersion relation becomes a prerequisite for a dynamic analysis. The results show that the stresses do not decay away from the contact, in contrast to the static results. This shows the propagation of stresses along the axial direction. Further extension of the dynamic analysis to a layered cylinder is also described. The results obtained on contact stresses and contact tractions under the cylindrical contact represent a significant advance to the literature for modeling fretting fatigue crack initiation and propagation. Formulating cylindrical crack problems is somewhat similar to cylindrical contacts. Such cylindrical cracks arise from the debonding along the fiber-matrix interface of a composite. A unified formulation for the problem of a pressurised cylindrical crack as also a pair of 2D parallel cracks in infinite media is attempted using Love’s stress function in conjunction with Fourier transforms. The results obtained for stress intensity factors, strain energy release rate, mode mixity, crack opening and sliding displacements are compared with that of a 2D pair of parallel cracks obtained using the unified formulation. The asymptotic situation of a large crack length to spacing ratio is examined in detail. In the case of a pair of parallel cracks, this implies a single crack in mode-I as far as the total energy release rate is concerned while at the same time retaining an asymptotic value for the mode mixity. This unique feature of near field mixed mode blending smoothly to mode-I in the far field is also seen for the stress field around a symmetrically branched crack. Thus, this thesis presents a collection of cylindrical elastostatic and elastodynamic axisymmetric solutions to provide better understanding of fretting and delamination problems encountered in press fit assemblies.

Both experimental and theoretical studies have beenconsidered on flat plate boundary layers as well as on wakesbehind porous cylinders. The main thread in this work iscontrol, which is applied passively and actively on boundarylayers in order to inhibit or postpone transition toturbulence; and actively through the cylinder surface in orderto effect the wakecharacteristics. An experimental set-up for the generation of the asymptoticsuction boundary layer (ASBL) has been constructed. This studyis the first, ever, that report a boundary layer flow ofconstant boundary layer thickness over a distance of 2 metres.Experimental measurements in the evolution region, from theBlasius boundary layer (BBL) to the ASBL, as well as in theASBL are in excellent agreement with boundary layer analysis.The stability of the ASBL has experimentally been tested, bothto Tollmien-Schlichting waves as well as to free streamturbulence (FST), for relatively low Reynolds numbers (Re). For the former disturbances good agreement is foundfor the streamwise amplitude profiles and the phase velocitywhen compared with linear spatial stability theory. However,the energy decay factor predicted by theory is slightlyoverestimated compared to the experimental findings. The latterdisturbances are known to engender streamwise elongated regionsof high and low speeds of fluid, denoted streaks, in a BBL.This type of spanwise structures have been shown to appear inthe ASBL as well, with the same spanwise wavelength as in theBBL, despite the fact that the boundary layer thickness issubstantially reduced in the ASBL case. The spanwise wavenumberof the optimal perturbation in the ASBL has been calculated andis β = 0.53, when normalized with the displacementthickness. The spanwise scale of the streaks decreases withincreasing turbulence intensity (Tu) and approaches the scale given by optimalperturbation theory. This has been shown for the BBL case aswell. The initial energy growth of FST induced disturbances hasexperimentally been found to grow linearly as Tu2Rexin the BBL, the transitional Reynolds numberto vary as Tu-2, and the intermittency function to have a relativelywell-defined distribution, valid for all Tu. The wake behind a porous cylinder subject to continuoussuction or blowing has been studied, where amongst other thingsthe Strouhal number (St) has been shown to increase strongly with suction,namely, up to 50% for a suction rate of 2.5% of the free streamvelocity. In contrast, blowing shows a decrease ofStof around 25% for a blowing rate of 5% of the freestream velocity in the considered Reynolds number range. Keywords:Laminar-turbulent transition, asymptoticsuction boundary layer, free stream turbulence,Tollmien-Schlichting wave, stability, flow control, cylinderwake. / QC 20100607

Successful development of mechatronic systems requires a combination of targeted hardware and software design. The compact rescue robot (CRR), a quadruped pneumatically-actuated walking robot that seeks to use the benefits garnered from pneumatic power, is a prime example of such a system. This thesis discusses the development and testing of a simulation that will aid in further design and development of the CRR by enabling users to examine the impacts of pneumatic actuation on a walking robot. However, development of an entirely new dynamic simulation specific to the system is not practical. Instead, the simulation combines a MATLAB/Simulink actuator simulation with a readily available C++ dynamics library. This multi-platform approach results in additional incurred challenges due to the transfer of data between the platforms. As a result, the system developed here is designed in the fashion that provides the best balance of realistic behavior, model integrity, and practicality. An analytically derived actuator model is developed using classical fluid circuit modeling together with nonlinear area and pressure curves to model the valve and a Stribeck-Tanh model to characterize the effects of friction on the cylinder. The valve model is designed in Simulink and validated on a single degree-of-freedom test rig. This actuator model is then interfaced with SrLib, a dynamics library that computes dynamics of the robot and interactions with the environment, and validated through comparisons with a CRR prototype. Conclusions are focused on the final composition of the simulation, its performance and limitations, and the benefits it offers to the system as a whole.

Examensarbete utfördes på CA-Verken i Sävsjö som bl.a. tillverkar hydraulcylindrar. De senaste två år har CA-Verken haft en kraftig ökning av omsättningen och det som står i vägen för fortsatt expansion är produktionen som har begränsad kapacitet. Målet med detta arbete är att studera CA-Verkens produktionsflöde för att kunna identifiera flaskhalsen/flaskhalsarna och därefter ge förslag på lösningar och förbättringar. Den teorin som har använts som grund till arbetet är Theory of Constraints (TOC). Intervjuer, företagets affärssystem och observationer har använts vid datainsamling. Genom analysering av produktionsflödet för cylindrar som står för den största delen av omsättningen identifierades monteringen som flaskhals. För att kunna optimera produktionsflödet krävs det att monteringen utnyttjas effektivt samt att olika störningar och slöserier i monteringsprocessen elimineras. / This diplomawork is a study of the making of hydraulic cylinders at CA-Verken, a Swedish company located in Sävsjö. The last two years has showed a substantial increase of the company’s turnover. The only remaining obstacle of an ongoing expansion is the limited capacity of the company’s production. The purpose of this diplomawork is, for that particular reason, to study CA-Verkens production flow in order to identify the bottleneck-issues and ultimately be able to suggest possible solutions and improvements concerning the production process. The theoretic foundation of this study is based on the Theory of Constraints (TOC). Interviews, company business systems and observations have been used as important sources during the collection of data. By analysing the production flow concerning the cylinders, which represents the greatest deal of the company’s turnover, the assembly was identified as a bottleneck-issue. In order to optimize the torrent of production it’s necessary for the company to increase the efficiency of the assembly and eliminate different disturbances as well as all unnecessary wastefulness in the process.

No description available.

‘Optical Caustics’ represent some of the most visually striking patterns of the light in nature.They occur when light rays from a source, such as the sun, get refracted, or reflected by curved media so as to bend and alter their path. They are ubiquitous and signify the regions of space in which many rays intersect to form bright singularities along a two-or a three-dimensional surface. The associated 2-D patterns (caustic patterns) could be simple or complex in ‘shape and size’ depending upon the optical arrangement used to produce them. Such patterns exhibit either a static or a dynamic behavior which can be controlled sensitively by the medium or the device used to produce them. The present thesis concerns with a few novel contributions in utilization of such optical caustics for the measurement of small angular rotation/tilt of objects. Utilizing a ‘hollow cylinder’ as a novel device for the generation of the optical caustics, the author proposed and demonstrated three new schemes of realizing a position-dependent-behavior of ‘Optical Caustic Patterns’. The said behavior is investigated both analytically as well as experimentally. The results of the investigation are then utilized to propose and demonstrate three methods of magnifying angular displacement of the hollow cylinder. The salient feature of the principle behind each of the said methods is illustrated in the figures below. The patterns in each of the above pictures correspond to two different positions of the hollow cylinder-the pattern in white color corresponds to the initial position while that in red color corresponds to new angular position of the cylinder. Defining S1 = ƒ (LΔΦ), S2= ƒ(TΔΦ) and S3= ƒ(ξ ΔΦ) as new signals from the proposed methods, it has been shown that each of them represent a magnified measure of the change in the angular position of the cylinder ΔΦ. Further, if a plane mirror is used in place of cylinder in the proposed methods, the corresponding signal S for the same change in the angular position ΔΦis represented by ΔD. For a chosen set of the experimental conditions, it is shown that for unit change in ΔΦ, the values of S1, S2 and S3 change 30, 37 and 62 times faster than ΔD. The investigations clearly demonstrate that hollow cylinders can be advantageously used as position-magnifying angle-sensing devices. The results of the investigations also suggest that in application areas such as auto collimation, torsion pendulum and design of motion control stages, this device is expected to bring in new advances.

Previous work on rigid splitter plates in the wake of a bluff body has shown that the primary vortex shedding can be suppressed for sufficiently long splitter plates. In the present work, we study the problem of a flexible splitter plate in the wake of a circular cylinder. In this case, the splitter plate can deform due to the fluid forces acting on it, and hence the communication between the two sides of the wake is not totally disrupted like in the rigid splitter plate case. In particular, we study two kinds of flexible splitter plates. In the first case, the splitter plate is rigid but is flexibly mounted (hinged) to the cylinder, while in the second case, the entire splitter plate is flexible. We are interested in both the dynamics of the splitter plate, if they do vibrate at all, and in the wake dynamics downstream of the flexible splitter plates. The main parameters in the problem are the splitter plate length (L) to cylinder diameter (D) ratio, the relative mass of the plate, the Reynolds number, and the stiffness and internal damping associated with the flexible plate. In our study, we investigate this problem in the limit where the stiffness and internal damping of the plate are negligible and hence are not parameters of interest. For the hinged-rigid splitter plate case, experiments show that the splitter plate oscillations increase with Reynolds numbers at low values of Re, and are found to reach a saturation amplitude level at higher Re. This type of saturation amplitude level that appears to continue indefinitely with Re, appears to be related to the fact that there is no structural restoring force in this case, and has been seen previously for elastically-mounted cylinders with no restoring force. In the present case, the saturation tip amplitude level can be up to 0.45D,where D is the cylinder diameter. For this hinged-rigid splitter plate case, it is found that the splitter plate length to cylinder diameter (L/D) ratio is crucial in determining the character and magnitude of the oscillations. For small splitter plate lengths (L/D ≤ 3.0), the oscillations appear to be nearly periodic with tip amplitudes of about 0.45D nearly independent of L/D. The non-dimensional oscillation frequencies (fD/U ) on the other hand are found to continuously vary with L/D from fD/U ≈ 0.2at L/D =1 to fD/U ≈ 0.1 at L/D = 3. As the splitter plate length is further increased beyond L/D ≥ 4.0, the character of the splitter plate oscillations suddenly changes. The oscillations become aperiodic with much smaller amplitudes. In this long splitter plate regime, the spectra of the oscillations become broadband, and are reminiscent of the change in character of the wake oscillations seen in the earlier fixed-rigid splitter plate case for L/D ≥ 5.0. It appears that the vortex shedding is nearly inhibited for L/D ≥ 4.0 in the present case. This is also supported by measurements of the wake vorticity field from Particle-Image Velocimetry (PIV). The phase-averaged PIV vorticity fields show that the strength of the shed vortices decreases rapidly as the splitter plate length increases. For longer splitter plates, L/D ≥ 4.0, the plate oscillations are no longer periodic, and hence it appears that the wake vortices are not synchronized with the splitter plate motions. For the entirely-flexible splitter plate case, the splitter plate deformations appear to be in the form of a travelling wave. In this case, the tip amplitudes are significantly larger of the order of 1.1D, and the non-dimensional oscillation frequency (fD/U )is close to 0.2, approximately the same as the Strouhal number for the bare cylinder. In sharp contrast to the hinged-rigid splitter plate case, the non-dimensional amplitude and frequency appear to be nearly independent of the normalized splitter plate length (L/D)even up to L/D =7.0. PIV measurements of the wake vorticity field indicates that there appears to be a nearly continuous sheet of vorticity on both sides of the flexible splitter plate, and the vortex sheet sheds and forms distinct vortices only at the trailing edge of the plate. The strength of these shed vortices appears to be close to that of the bare cylinder at similar Re. The results appear to suggest that in this entirely-flexible case, the vortices form at the same frequency and are of the same strength as in the bare cylinder case, but their formation is just pushed further downstream. This would suggest that in this case, the base suction and drag could be lower than the bare cylinder. Further, the formation of vortices further downstream of the body could imply that this type of flexible splitter plate could be useful to suppress vortex-induced vibrations (VIV).

<p>Examensarbete utfördes på CA-Verken i Sävsjö som bl.a. tillverkar hydraulcylindrar. De senaste två år har CA-Verken haft en kraftig ökning av omsättningen och det som står i vägen för fortsatt expansion är produktionen som har begränsad kapacitet.</p><p>Målet med detta arbete är att studera CA-Verkens produktionsflöde för att kunna identifiera flaskhalsen/flaskhalsarna och därefter ge förslag på lösningar och förbättringar. Den teorin som har använts som grund till arbetet är Theory of Constraints (TOC). Intervjuer, företagets affärssystem och observationer har använts vid datainsamling. Genom analysering av produktionsflödet för cylindrar som står för den största delen av omsättningen identifierades monteringen som flaskhals.</p><p>För att kunna optimera produktionsflödet krävs det att monteringen utnyttjas effektivt samt att olika störningar och slöserier i monteringsprocessen elimineras.</p> / <p>This diplomawork is a study of the making of hydraulic cylinders at CA-Verken, a Swedish company located in Sävsjö. The last two years has showed a substantial increase of the company’s turnover. The only remaining obstacle of an ongoing expansion is the limited capacity of the company’s production.</p><p>The purpose of this diplomawork is, for that particular reason, to study CA-Verkens production flow in order to identify the bottleneck-issues and ultimately be able to suggest possible solutions and improvements concerning the production process.</p><p>The theoretic foundation of this study is based on the Theory of Constraints (TOC). Interviews, company business systems and observations have been used as important sources during the collection of data. By analysing the production flow concerning the cylinders, which represents the greatest deal of the company’s turnover, the assembly was identified as a bottleneck-issue.</p><p>In order to optimize the torrent of production it’s necessary for the company to increase the efficiency of the assembly and eliminate different disturbances as well as all unnecessary wastefulness in the process.</p>