In this dissertation, a novel two-phase switched reluctance machine (SRM) with a stator comprised of E-core structure having minimum stator core iron is presented for low-cost high-performance applications. In addition, three new magnetic structures for the E-core SRM comprising two segmented stator cores or a monolithic stator core are proposed for good manufacturability, mechanically robustness, ease of assembly, and electromagnetic performance improvement. Each E-core stator in the segmented structure has three poles with two small poles at the ends having windings and a large center pole containing no copper windings. The common stator pole at the centers in the segmented E-core is shared by both phases during operation. Other benefits of the common poles contributing to performance enhancement are short flux paths, mostly flux-reversal-free-stator, constant minimum reluctance around air gap, and wide pole arc equal to one rotor pole pitch. Therefore, two additional common poles in the monolithic E-core configuration are able to significantly improve efficiency due to more positive torque and less core loss by the unique design. Using a full MEC analysis, the effect of the common-pole structure on torque enhancement is analytically verified. Efficiency estimated from the dynamic simulation is higher by 7% and 12% at 2000 rpm and by 3% and 7 % at 3000 rpm for the segmented and single-body SRMs, respectively, compared to a conventional SRM with four stator poles and two rotor poles. The new E-core SRMs are suitable for low-cost high-performance applications which are strongly cost competitive since all the new E-core SRMs have 20% cost savings on copper and the segmented E-core SRMs have 20% steel savings as well. Strong correlation between simulated and experimentally measured results validates the feasibility of the E-core common-pole structure and its performance. A simple step-by-step analytical design procedure suited for iterative optimization with small computational effort is developed with the information of the monolithic E-core SRM, and the proposed design approach can be applied for other SRM configurations as well. For investigating thermal characteristics in the two-phase single-body E-core SRM, the machine is modeled by a simplified lumped-parameter thermal network in which there are nine major parts of the motor assembly. / Ph. D.

The Switched Reluctance Motors(SRM) have gained considerable attention in the variable speed drive market mainly due to the simple construction of the motor and the possibility of developing low cost converters and controllers. As these machines are under development, a considerable amount of research effort is directed to the experimental performance evaluation of the SRM drives. System efficiency, electromagnetic torque, torque ripple, output and losses are some of the required measurements. / Master of Science

This paper presents a novel controller architecture and speed control design methodology suitable for low cost, low performance switched reluctance motor drives. By utilizing inexpensive components in a simple, compact architecture, a low cost controller is developed which achieves a performance level similar to many high performance controllers. A speed control design methodology is established and analyzed based on the linearized small signal model of the switched reluctance motor. This unique control methodology is simple and provides a starting point for further research into speed/current controller parameter design for switched reluctance motors. The analysis, design and realization of the speed controller are presented. The derivation of the design methodology for speed controlled, switched reluctance motor drives is discussed, along with computer simulations for verification. Experimental results utilizing the proposed architecture and design methodology verify the control design and performance capabilities of the speed controller system. / Master of Science

Le travail effectué au cours de cette thèse consiste à étudier et développer des techniques innovantes de modulation de largeurs d'impulsions (MLI) qui visent à optimiser les chaînes de traction électriques embarquées dans des véhicules hybrides ou électriques. La MLI joue un rôle stratégique au coeur des variateurs de vitesse, elle influe sur le comportement général de la chaîne de traction et sur sa performance. La MLI présente des degrés de liberté qui peuvent contribuer avantageusement à redimensionner les composants du variateur tels que le circuit de refroidissement, le filtre EMI et le condensateur du bus continu. Les véhicules hybrides constituent une étape naturelle dans la transition énergétique entre les véhicules thermiques et les véhicules électriques. Notre étude contribue à l'optimisation des variateurs de vitesse en général et ceux au coeur des véhicules hybrides ou électriques en particulier. Notre apport consiste à proposer une MLI performante afin de rendre le variateur plus léger et plus compacte tout en garantissant les fonctionnalités traditionnelles. La compétitivité de ces variateurs et par conséquent des véhicules hybrides ou électriques devient alors accessible. Les véhicules hybrides ou électriques utilisent généralement une machine de traction à courant alternatif en raison de nombreux avantages que celle ci présente par rapport à une machine à courant continu. La source d’alimentation au bord d'un véhicule est une batterie, il est donc nécessaire d'utiliser un onduleur pour transformer la tension continue en tension alternative à amplitude et fréquence variables. Le contrôle de cet onduleur est réalisé par des techniques de modulation de largeurs d'impulsions (MLI) ce qui permet ainsi de réguler le couple de la machine. Les techniques MLI produisent une composante basse fréquence, le fondamental qui est le signal désiré et des composantes hautes fréquences appelées harmoniques de commutation qui sont indésirables. Dans les véhicules modernes, il y a de plus en plus de charges mécaniques pilotées par des machines électriques et des systèmes électroniques. Il est impératif d'éliminer le risque d'interférences électromagnétiques entre ces différents systèmes pour éviter le dysfonctionnement ou la défaillance. Il faut donc filtrer ces harmoniques indésirables pour qu'elles ne perturbent pas les calculateurs et autres circuits électroniques de faibles niveaux de tensions. Il existe des techniques de modulation aléatoire (RPWM) qui permettent d'étaler les harmoniques à la fréquence de commutation et ses multiples. Dans cette étude, notre choix s’est porté sur la technique de modulation vectorielle aléatoire (RSVM) qui présente plusieurs avantages par rapport à la MLI intersective. Les machines pilotées par une MLI produisent des tensions de mode commun dites « shaft voltage », qui peuvent provoquer des courants à travers les roulements de la machine, ces derniers pouvant être destructifs. Nous avons pu développer une technique MLI vectorielle basée sur un choix judicieux des vecteurs nuls pour réduire cette tension de mode commun. La chaleur produite par les pertes dans les convertisseurs à commutation dure lors de l'ouverture et de la fermeture des interrupteurs doit être évacuée rapidement, ce qui réduit le stress thermique, évite la défaillance et augmente la durée de vie des interrupteurs. Une technique utilisée pour réduire ces pertes par commutation est la modulation discontinue (DPWM) ; une amélioration est apportée à cette technique dans ce travail. Cette amélioration est présentée sous forme d'une technique discontinue évolutive (EDSVM) qui s'adapte au régime du moteur pour minimiser les pertes. Grâce à cette technique une meilleure distribution du stress thermique sur les différents bras de l'onduleur est rendue possible et permet ainsi d'augmenter la durée de vie de l'onduleur. (...) / The dissertation documents research work carried out on Pulse Width Modulation (PWM) strategies for hard switched Voltage Source Inverters (VSI) for variable speed electric drives. This research is aimed at Hybrid Electric Vehicles (HEV). PWM is at the heart of all variable speed electric drives; they have a huge influence on the overall performance of the system and may also help eventually give us an extra degree of freedom in the possibility to rethink the inverter design including the re-dimensioning of the inverter components.HEVs tend to cost more than conventional internal combustion engine (ICE) vehicles as they have to incorporate two traction systems, which is the major discouraging factor for consumers and in turn for manufacturers. The two traction system increases the maintenance cost of the car as well. In addition the electric drives not only cost extra money but space too, which is already scarce with an ICE under the hood. An all-electric car is not yet a viable idea as the batteries have very low energy density compared with petrol or diesel and take considerable time to charge. One solution could be to use bigger battery packs but these add substantially to the price and weight of the vehicle and are not economically viable. To avoid raising the cost of such vehicles to unreasonably high amounts, autonomy has to be compromised. However hybrid vehicles are an important step forward in the transition toward all-electric cars while research on better batteries evolves. The objective of this research is to make electric drives suitable for HEVs i.e. lighter, more compact and more efficient -- requiring less maintenance and eventually at lower cost so that the advantages, such as low emissions and better fuel efficiency, would out-weigh a little extra cost for these cars. The electrical energy source in a vehicle is a battery, a DC Voltage source, and the traction motor is generally an AC motor owing to the various advantages it offers over a DC motor. Hence the need for a VSI, which is used to transform the DC voltage into AC voltage of desired amplitude and frequency. Pulse width modulation techniques are used to control VSI to ensure that the required/calculated voltage is fed to the machine, to produce the desired torque/speed. PWM techniques are essentially open loop systems where no feedback is used and the instantaneous values differ from the required voltage, however the same average values are obtained. Pulse width modulated techniques produce a low frequency signal (desired average value of the switched voltage) also called the fundamental component, along with unwanted high frequency harmonics linked to the carrier signal frequency or the PWM period. In modern cars we see more and more mechanical loads driven by electricity through digital processors. It is very important to eliminate the risk of electromagnetic interference between these systems to avoid failure or malfunction. Hence these unwanted harmonics have to be filtered so that they do not affect the electronic control unit or other susceptible components placed in the vicinity. Randomised modulation techniques (RPWM) are used to dither these harmonics at the switching frequency and its multiple. In this thesis a random modulator based on space vector modulation is presented which has additional advantages of SVM. Another EMI problem linked to PWM techniques is that they produce common mode voltages in the load. For electric machines, common mode voltage produces shaft voltage which in turn provokes dielectric stress on the motor bearings, its lubricant and hence the possibility of generating bearing currents in the machine that can be fatal for the machine. To reduce the common mode voltage a space vector modulation strategy is developed based on intelligent placement of zero vectors. (...)

Conventional 2-level inverters have been quite popular in industry for drives applications. It used pulse width modulation techniques to generate a voltage waveform with high quality. For achieving this, it had to switch at high frequencies and also the switching is between 0 and Vdc. Also additional LC filters are required before feeding to a motor. 3-phase IM is the work horse of the industry. Several speed control techniques have been established namely the V/f control technique and for high performance, vector control is adopted. An electric drive system comprises of a rectifier, inverter, a motor and a load. each module is a topic by itself. This thesis work discusses the novel inverter topologies to overcome the demerits of a conventional 2-level inverter or even the basic multilevel topologies, for an electric drive. The word ‘multilevel’ itself signifies that inverter can generate more than two levels. The idea was first originated by Nabae, Takahashi and Akagi to bring an additional voltage level so that the waveform becomes a quasi square wave. This additional voltage level brought additional benefits in terms of reduced dv/dt and requirement of low switching frequency. But this was not without any cost. The inverter structure is slightly more complicated than a 2-level and also required more devices. But the advantage it gave was superior enough to such an extent that the above topology (popularly known as NPC) has become quite popular in industry. This topology was later modified to equalize the semiconductor losses among switches by replacing the clamping diodes with controllable switches and such topologies are popularly known as Active NPCs (ANPCs) because of the replacement of diodes with active switches. 3-level flying capacitors were then introduced where the additional voltage level is provided using charged capacitors. But this capacitor voltage has to be maintained at its nominal value during the inverter operation. An additional floating capacitor, which is an electrolytic capacitor is needed for this. Increasing the number of electrolytic capacitors reduces the reliability of the inverter drive since they are the weakest link in any inverters and its count has to be kept to the minimum. By using a H-bridge cell in each of the three phases, three voltage levels can be easily obtained.This is commonly known as Cascaded H-bridge (CHB) multilevel inverter. The above three topologies have been discussed with respect to generation of three pole voltage levels and these topologies are quite suited also. A higher number of voltage levels will reduce the switching frequency even lesser and also the dv/dt. On increasing the number of levels further and further, finally the inverter need not do any PWM switching and just generating the levels is sufficient enough for a good quality waveform and also low dv/dt. But when the above topologies are scaled for more than three voltage levels, all of them suffer serious drawbacks which is briefly discussed below. The diode clamped inverter (known as NPC if it is 3-level), when extended to more than three levels suffers from the neutral point balancing issue and also the count of clamping diodes increase drastically. FC inverters, when extended beyond 3-level, the number of electrolytic capacitors increases and also balancing of these capacitors to their nominal voltages becomes complicated. In the case of multilevel CHB, when extended beyond 3-level, the requirement of isolated DC sources also increases. To generate isolated supplies, phase shifting transformer and 8, 12 or 24 pulse diode rectifier is needed which increases the weight , size and cost of the drive. Therefore its application is limited. In this thesis, the aim is to develop a novel method to develop a multilevel inverter without the drawbacks faced by the basic multilevel topologies when scaled for higher number of voltage levels. This is done through stacking the basic or hybrid combination of these basic multilevel topologies through selector switches. This method is experimentally verified by stacking two 5-level inverters through a 2-level selector switch (whose switching losses can be minimized through soft cycle commutation). This will generate nine levels.Generating 9-levels through scaling the basic topologies is disadvantageous, the comparison table is provided in the thesis. This is true for any higher voltage level generation. Each of the above 5-level inverter is developed through cascading an FC with a capacitor fed H-bridge. The device count can be reduced by making the FC-CHB module common to the selector switches by shifting the selector switches between the DC link and the common FC-CHB module. Doing so, reduces the modular feature of the drive but the device count can be reduced. The FFT plot at different frequencies of operation and the switching losses of the different modules-FC, CHB and the selector switches are also plotted for different frequencies of operation. The next step is to check whether this method can be extended to any number of stackings for generation of more voltage levels. For this, a 49-level inverter is developed in laboratory by stacking three 17-level inverters. Each of the 17-level inverter is developed by cascading an FC with three CHBs. When there are 49 levels in the pole voltage waveform, there is no need to do any regular PWM since the output waveform will be very close to a sine wave even without any PWM switching. The technique used is commonly known in literature as Nearest Level Control (NLC). This method of stacking and cascading has the advantage that the FC and the CHB modules now are of very low voltages and the switching losses can be reduced. The switching losses of the different modules are calculated and plotted for different operating frequencies in the thesis. To reduce the voltages of the modules further, a 6-phase machine has been reconfigured as a 3-phase machine, the advantage being that now the DC link voltage requirement is half of that needed earlier for the same power. This further reduces voltages of the modules by half and this allows the switches to be replaced with MOSFETs, improving the efficiency of the drive. This topology is also experimentally verified for both steady state and transient conditions. So far the research focussed on a 3-phase IM fed through a stacked MLI. It can be observed that a stacked MLI needs as many DC sources as the number of stackings. A 6-phase machine apart from reduced DC link voltage requirement, has other advantages of better fault tolerant capability and better space harmonics. They are serious contenders for applications like ship propulsion, locomotive traction, electric vehicles, more electric aircraft and other high power industrial applications. Using the unique property of a 6-phase machine that its opposite windings always draw equal and opposite current, the neutral point (NP) (formed as a result of stacking two MLIs) voltage can be balanced. It was observed that the net mid point current drawn from the mid point can be made zero in a switching interval. It was later observed that with minimal changes, the mid point current drawn from the NP can be made instantaneously zero and the NP voltage deviation is completely arrested and the topology needs only very low capacity series connected capacitors energized from a single DC link. This topology is also experimentally verified using the stacked 9-level inverter topology discussed above but now for 6-phase application and experimental results are provided in the thesis. Single DC link enables direct back to back conversion and power can be fed back to the mains at any desired power factor. All the experimental verification is done on a DSP (TMS320F28335) and FPGA (Spartan 3 XCS3200) platform. An IM is run using V/f control scheme and the above inverter topologies are used to drive the motor. The IGBTs used are SKM75GB123D for the stacked 9-level inverter in the 3-phase and 6-phase experiments. For the 49-level inverter experiment, MOSFETs-IRF260N were used. Both steady state and transient results ensure that the proposed inverter topologies are suitable for high power applications.

The inverter dead-time is integral to the safety of a voltage source inverter (VSI). Dead-time is introduced between the complementary gating signals of the top and bottom switches in each VSI leg to prevent shoot-through fault. This thesis reports and investigates dead-time induced sub-harmonic oscillations in open-loop induction motor drives of different power levels, under light-load conditions. The thesis develops mathematical models that help understand and predict the oscillatory behaviour of such motor drives due to dead-time act. Models are also developed to study the impact of under-compensation and over-compensation of dead-time act on stability. The various models are validated through extensive simulations and experimental results. The thesis also proposes and validates active damping schemes for mitigation of such sub-harmonic oscillations. The thesis reports high-amplitude sub-harmonic oscillations in the stator current, torque and speed of a 100-kW open-loop induction motor drive in the laboratory, operating under no-load. Experimental studies, carried out on 22-kW, 11-kW, 7.5-kW and 3.7-kW open-loop induction motor drives, establish the prevalence of dead-time induced sub-harmonic oscillations in open-loop motor drives of different power levels. An experimental procedure is established for systematic study of this phenomenon in industrial drives. This procedure yields the operating region, if any, where the motor drive is oscillatory. As a first step towards understanding the oscillatory behaviour of the motor drive, a mathematical model of the VSI is derived in a synchronously revolving reference frame (SRF), incorporating the of dead-time on the inverter output voltage. This leads to a modified dynamic model of the inverter-fed induction motor in the SRF, inclusive of the dead-time act. While the rotor dynamic equations are already non-linear, dead-time is found to introduce nonlinearities in the stator dynamic equations as well. The nonlinearities in the modified dynamic model make even the steady solution non-trivial. Under steady conditions, the dead-time can be modelled as the drop across an equivalent resistance (Req0) in the stator circuit. A precise method to evaluate the equivalent resistance Req0 and a simple method to arrive at the steady solution are proposed and validated. For the purpose of stability analysis, a small-signal model of the drive is then derived by linearizing the non-linear dynamic equations of the motor drive, about a steady-state operating point. The proposed small-signal model shows that dead-time contributes to different values of equivalent resistances along the q-axis and d-axis and also to equivalent cross-coupling reactance’s that appear in series with the stator windings. Stability analysis performed using the proposed model brings out the region of oscillatory behaviour (or region of small-signal instability) of the 100-kW motor drive on the voltage versus frequency (V- f) plane, considering no-load. The oscillatory region predicted by the small-signal analysis is in good agreement with simulations and practical observations for the 100-kW motor drive. The small-signal analysis is also able to predict the region of oscillatory behaviour of an 11-kW motor drive, which is con consumed by simulations and experiments. The analysis also predicts the frequencies of sub-harmonic oscillations at different operating points quite well for both the drives. Having the validity of the small-signal analysis at different power levels, this analytical procedure is used to predict the regions of oscillatory behaviour of 2-pole, 4-pole, 6-pole and 8-pole induction motors rated 55 kW and 110 kW. The impact of dead-time on inverter output voltage has been studied widely in literature. This thesis studies the influence of dead-time on the inverter input current as well. Based on this study, the dynamic model of the inverter fed induction motor is extended to include the dc-link dynamics as well. Simulation results based on this extended model tally well with the experimentally measured dc-link voltage and stator current waveforms in the 100-kW drive. Dead-time compensation may be employed to mitigate the dead-time and oscillatory behaviour of the drive. However, accurate dead-time compensation is challenging to achieve due to various factors such as delays in gate drivers, device switching characteristics, etc. Effects of under-compensation and over-compensation of dead time are investigated in this thesis. Under-compensation is shown to result in the same kind of oscillatory behaviour as observed with dead-time, but the fundamental frequency range over which such oscillations occur is reduced. On the other hand, over-compensation of dead-time effect is shown to result in a different kind of oscillatory behaviour. These two types of oscillatory behaviour due to under- and over-compensation, respectively, are distinguished and demonstrated by analyses, simulations and experiments on the 100-kW drive. To mitigate the oscillatory behaviour of the drive, an active damping scheme is proposed. This scheme emulates the effect of an external inductor in series with the stator winding. A small-signal model is proposed for an induction motor drive with the proposed active damping scheme. Simulations and experiments on the 100-kW drive demonstrate effective mitigation of light-load instability with this active damping scheme. In the above inductance emulation scheme, the emulated inductance is seen by the sub-harmonic components, fundamental component as well as low-order harmonic components of the motor current. Since the emulated inductance is also seen by the fundamental component, there is a fundamental voltage drop across the emulated inductance, leading to reduced co-operation of the induction motor. Hence, an improved active damping scheme is proposed wherein the emulated inductance is seen only by the sub-harmonic and low-order harmonic components. This is achieved through appropriate altering in the synchronously revolving domain. The proposed improved active damping scheme is shown to mitigate the sub-harmonic oscillation effectively without any reduction in flux.

Multilevel inverters are very popular for medium and high-voltage induction motor (IM) drive applications. They have superior performance compared to 2-level inverters such as reduced harmonic content in output voltage and current, lower common mode voltage and dv/dt, and lesser voltage stress on power switches. To get nearly sinusoidal current waveforms, the switching frequency of the conventional inverters have to be in¬creased. This will lead to higher switching losses and electromagnetic interference. The problem in using lower switching frequency is the introduction of low order harmonics in phase currents and undesirable torque ripple in the motor. The 5th and 7th harmonics are dominant for hexagonal voltage space-vector based low frequency switching. Dodecagonal voltage space-vector based multilevel inverters have been proposed as an improvement over the conventional hexagonal space vector based inverters. They achieve complete elimination of 5th and 7th order harmonics throughout the modulation range. The linear modulation range is also extended by about 6.6%, since the dodecagon is closer to circle than a hexagon. The previous works on dodecagonal voltage space vector based VSI fed drives used voltage controlled PWM (VC-PWM). Although these controllers are more popular, they have inferior dynamic performance when compared to current controlled PWM (CC¬PWM). VSIs using current controlled PWM have excellent dynamic response, inherent short-circuit protection and are simple to implement. The conventional CC-PWM tech¬niques have large switching frequency variation and large current ripple in steady-state. xix As a result, there has been significant research interest to achieve current controlled VSI fed IM drives with constant switching frequency. Two current error space vector (CESV) based hysteresis controllers for dodecagonal voltage space-vector based VSI fed induction motor drives are proposed in this work. The proposed controllers achieve nearly constant switching frequency at steady state operation, similar to VC-SVPWM based VSI fed IM drives. They also have fast dynamic response while at the same time achieving complete elimination of fifth and seventh order harmonics for the entire modulation range, due to dodecagonal voltage vector switching. The first work proposes a nearly constant switching frequency current error space vector (CESV) based hysteresis controller for an IM drive with single dodecagonal voltage space vectors. Parabolic boundaries computed offline are used in the proposed controller. An open-end winding induction motor is fed from two inverters with asymmetrical DC link voltages, to generate the dodecagonal voltage space vectors. The drive scheme is first studied at different frequencies with a space vector based PWM (SVPWM) control, to obtain the current error space vector boundaries. The CESV boundary at each frequency can be approximated with four parabolas. These parabolic boundaries are used in the proposed controller to limit the CESV trajectory. Due to symmetries in the parabolas only two set of parabola parameters, at different frequencies, need to be stored. A generalized next vector selection logic, valid for all sectors and rotation direction, is used in the proposed controller. For this an axis transformation is done in all sectors, to bring the CESV trajectory to the first sector. The sector information is obtained from the estimated fundamental stator phase voltage. The proposed controller is extensively studied using vector control at different frequencies and transient conditions. This controller maintains nearly constant switching frequency at steady state operation, similar to VC-SVPWM inverters, while at the same time achieving better dynamic performance and complete elimination of 5th and 7th order harmonics throughout the modulation range. In the second work the nearly constant switching frequency current hysteresis con¬troller is extended to multilevel dodecagonal voltage space-vector based IM drives, with online computation of CESV boundaries. The multilevel dodecagonal space-vector dia¬gram has different types of triangles, and the previously proposed methods for multilevel hexagonal VSI based current hysteresis controllers cannot be used directly. The CESV trajectory of the VC-SVPWM, obtained for present triangular region, is used as the reference trajectory of the proposed controller. The CESV reference boundaries are com¬puted online, using switching dwell time and voltage error vector of each applied vector. These quantities are calculated from estimated sampled reference phase voltages, which are found out from the stator current error ripple and the parameters of the induction motor. Whenever the actual current error space vector crosses the reference CESV tra¬jectory, an appropriate vector that will force it along the reference trajectory is switched. Extensive study of the proposed controller using vector control is done at different fre¬quencies and transient conditions. This controller has all the advantages of multilevel switching like low dv/dt, lesser electromagnetic interference, lower switch voltage stress and lesser harmonic distortion, in addition to all the dynamic performance advantages of the previous controller. The third work proposes an elegant 5th and 7th order harmonic suppression tech¬nique for open end winding split-phase induction motors, using capacitor fed inverters. Split-phase induction motors have been proposed to reduce the torque and flux ripples of conventional three-phase IM. But these motors have high 5th and 7th order harmonics in the stator windings due to lack of back-emf for these frequencies. A space-vector harmonic analysis of the split-phase IM is conducted and possible 5th and 7th order harmonic sup¬pression techniques studied. A simple harmonic suppression scheme is proposed, which requires the use of only capacitor fed inverters. A PWM scheme that can maintain the capacitor voltage as well as suppress the 5th and 7th order harmonics is also proposed. To test the performance of the proposed scheme, an open-loop v/f control is used on an open-end winding split-phase induction motor under no-load condition. Synchronized PWM with two samples per sector was used, for frequencies above 10 Hz. The har¬monic spectra of the phase voltages and currents were computed and compared with the traditional SVPWM scheme, to highlight the harmonic suppression. The concepts were initially simulated in Matlab/Simulink. Experimental verifica¬tion was done using laboratory prototypes at low power. While these concepts maybe easily extended to higher power levels by using suitably rated devices, the control tech¬niques presented shall still remain applicable. TMS320F2812 DSP platform was used to execute the control code for the proposed drive schemes. For the first work the output pins of the DSP was directly used to drive the inverter switches through a dead-band circuit. For the other two works, DSP outputs the sector information and the PWM signals. The PWM terminals and I/O lines of the DSP is used to output the timings and the triangle number respectively. An FPGA (XC3S200) was used to translate the sector information and the PWM signals to IGBT gate signal logic. A constant dead-time of 1.5 µs was also implemented inside the FPGA. Opto-isolated gate drivers with desaturation protection (M57962L) were used to drive the IGBTs. The phase currents and DC bus voltages were measured using hall-effect sensors. An incremental shaft position encoder was also connected to the motor to measure the angular velocity. The switches were realized using 1200 V, 75 A IGBT half bridge modules.

Hydrostatische Zylinderantriebe mit drehzahlvariablem Pumpenantrieb stellen modulare translatorische Antriebssysteme dar, die die Vorteile der elektrome-chanischen und hydraulischen Domänen verbinden. Zusätzlich bieten diese sog. elektrohydrostatischen Kompaktantriebe den Vorteil einer einfach umsetzbaren, diskret variablen Übersetzung. Diese erlaubt es, bei Arbeitsspielen mit dedizierten Eil- und Kraftphasen den elektrischen Antriebsmotor kleiner auszulegen als bei einer Referenz mit fester Übersetzung. Dadurch kann Downsizing-Potential in Bezug auf Größe und Masse des elektrischen Antriebsmotors und der Leistungselektronik erschlossen werden. In der vorliegenden Arbeit werden zunächst die möglichen Ersparnisse durch diese Technologie beleuchtet und die prinzipiellen Möglichkeiten einer schaltbaren Übersetzung dargestellt. Es wird eine Methodik erarbeitet, die es erlaubt, den gesamten Lösungsraum diskret umschaltbarer elektrohydrostatischer Kompaktantriebe systematisch zu erfassen und zu bewerten. Schließlich werden anhand von zwei Demonstratoren die Grenzen und Potentiale der Technologie experimentell untersucht und unterschiedliche, im Rahmen der Arbeit erarbeitete Strategien für den Umschaltvorgang zwischen zwei Übersetzungsstufen validiert. / Hydrostatic cylinder drives with variable speed pumps pose a modern form of modular translational drive systems, which merge the benefits of both electro-mechanic and hydraulic domains. Beyond that, these so called electrohydrostatic compact drives feature a possibility of implementing a discrete variable trans-ission ratio in a cost-effective manner. In the case of work cycles with dedicated rapid and force strokes, this allows the electric drive motor to be designed smaller than in the case of a reference with a fixed transmission ratio. In this way, downsizing potential can be exploited in terms of the size and mass of the electric drive motor and power electronics. In this thesis, the possible gains through this technology are first examined and the fundamental possibilities of a variable transmission are presented. A methodology is developed that allows the entire solution space of discretely switchable electrohydrostatic compact drives to be systematically mapped and evaluated. Finally, the limits and potentials of the technology are investigated experimentally by means of two demonstrators, and different strategies for the switching process between two transmission stages developed in the course of the thesis are validated.

The field of self-contained linear hydraulic drives based on variable-speed electrical motors and fixed displacement pumps is gaining interest from both industry and academia. Some of the main reasons for this is the possibility to improve the energy efficiency of such drives compared to conventional valve controlled drives, and the possibility for electrical regeneration allowing power sharing between multiple drives [1]. The main drawback for such types of drive concepts is a low pressure in the nonload carrying cylinder chamber. This induces a low drive stiffness limiting the achievable drive bandwidth and hence the application range. However, a so-called self-locking compact drive architecture recently proposed allows maintaining a proper drive stiffness by virtue of separate forward and return flow paths, combining the advantages of efficient flow control into the cylinder and a throttle driven flow out of the cylinder. The multiple inputs available in this architecture allow the control to target several objectives concurrently, for example piston motion, drive stiffness and fluid temperature. The purpose of the study presented is to analyse the dynamic couplings between the control objectives via relative gain array (RGA) methods, and the realization of input- and output transformations effectively decoupling relevant dynamic interactions. These transformations allow the usage of simple SISO-controllers for each control objective, and a method for controlling motion and fluid temperature concurrently, is proposed and experimentally verified.

Indiana University-Purdue University Indianapolis (IUPUI) / Belt-drives are used in many applications such as industrial machines, washing ‎machines, and accessory drives for automobiles and other vehicles. Multibody dynamics/finite ‎element numerical models have become an effective way to predict the dynamic response of ‎belt-drives. In this thesis, a high fidelity numerical model was built using a multibody ‎dynamics/finite element code to simulate a belt-drive. The belt-drive transmits power from a ‎turbine of a Rankin cycle (that uses the exhaust waste heat of the internal combustion engine as ‎heat source) to the crank shaft of the engine. The code uses a time-accurate explicit numerical ‎integration technique to solve the multibody dynamics differential equations. The belt was ‎modeled using three-node beam elements to account for the belt axial and bending ‎stiffness/damping, while the pulleys, shafts and tensioner body were modeled as rigid bodies. ‎The penalty technique was used to model normal contact between the belt and the pulleys. An ‎asperity-based friction model was used to approximate Coulomb friction between the belt and ‎the pulleys. The dynamic response predicted using the model was validated by comparing it to ‎experimental results supplied by Cummins Inc. A parameter sensitivity study was performed to ‎evaluate the change in response due to change in various belt-drive parameters. A fatigue ‎model was developed to predict the belt fatigue life using output from the explicit finite ‎element code including normal and tangential forces between the belt and the pulleys and belt ‎tension. The belt fatigue life was evaluated for alternative belt-drive configurations in order to ‎find the configuration with the longest life.‎