This master thesis project is focused on the development of an LQR controller and its comparison with other controllers (PID and MPC), in order to successfully control an Autonomous Underwater Vehicle manipulation system. The modelling of the manipulator was performed first in Matlab and later on in Simulink-Simscape. Once the manipulator was integrated with the AUV model, the LQR controller was also developed initially in Matlab and then in Simulink. The controller was then extracted from Simulink as a C-code and verified in Stonefish. After confirming that the LQR code was working in Stonefish, its results from Simulink were compared with PID and MPC results for two different trajectories. The data for comparison and statistical analysis were divided into the two trajectory scenarios (horizontal and vertical) since the weight matrices of both controllers were different. Looking at the system’s overall behavior the Model Predictive Control (MPC) and LQR had similar results, regarding the rise time, overshoot, steady-state error and robustness to disturbances. An anticipated fact for the MPC was that it takes the longest run time for both scenarios. Lastly, as expected the PID had the worst response of all three controllers, in both scenarios. Implementing a PID on a nonlinear system, produced many oscillations without being able to stabilize at the reference value, thus giving a large steady-state error. In addition, it could not counteract the noise disturbances in the signal. / Detta examensarbete är inriktat på utvecklingen av en LQR-styrenhet och dess jämförelse med andra kontroller (PID och MPC), för att framgångsrikt styra ett autonomt undervattensfordon-manipulationssystem. Modelleringen av manipulatorn utfördes först i Matlab och senare i Simulink-Simscape. När manipulatorn väl hade integrerats med AUV modellen, utvecklades LQR styrenheten också inledningsvis i Matlab och sedan i Simulink. Kontrollenheten extraherades sedan från Simulink som en C-kod och verifierades i Stonefish. Efter att ha bekräftat att LQR koden fungerade i Stonefish, jämfördes resultaten från Simulink med PID och MPC resultat för två olika banor. Data för jämförelse och statistisk analys delades in i de två bana-scenarierna (horisontella och vertikala), eftersom viktmatriserna för båda kontrollerna var olika. När man tittar på systemets övergripande beteende hade Model Predictive Controller (MPC) och LQR liknande resultat när det gäller stigningstid, överskott, steady-state fel och robusthet mot störningar. Ett förväntat faktum för MPC var att det tar den längsta körtiden för båda scenarierna. Slutligen, som väntat, hade PID det sämsta svaret av alla tre kontrollerna, i båda scenarierna. Implementering av ett PID på ett olinjärt system gav många oscillationer utan att kunna stabilisera sig vid referensvärdet, vilket gav ett stort steady-state fel. Dessutom kunde den inte motverka bullerstörningarna i signalen.

[pt] Simuladores de movimentos são sistemas mecatrônicos que reproduzem as principais atitudes e movimentos de um veículo. Neste estudo serão analisados simuladores baseados em mecanismos com 3 e 6 graus de liberdade. No segundo caso, o mecanismo é capaz de reproduzir todos os ângulos de atitude (rolagem, arfagem e guinada) e todos os deslocamentos lineares (lateral, vertical e longitudinal) com limitações, porém com amplitude suficiente de modo a possibilitar os principais movimentos associados ao veículo. O uso de transdutores de deslocamento linear nestes mecanismos articulados introduzem elevados efeitos de inércia, além de aumentar a massa dos mesmos, diminuindo sua relação carga/peso e sua eficiência. Atualmente, o grande desenvolvimento de sensores do tipo unidade de medição inercial (IMU) aumentou a disponibilidade destes no mercado e reduziu muito seu custo. Como se trata de acelerômetros triaxiais em conjunto com girômetros também triaxiais, sensores como este podem ser usados para determinar a posição e a orientação no espaço de mecanismos com seis graus de liberdade, como a Plataforma Stewart. Neste trabalho será desenvolvida uma metodologia para modelagem da cinemática de mecanismos paralelos baseada nos derivativos de suas matrizes jacobianas. Esta metodologia é avaliada em um mecanismo paralelo plano de três graus de liberdade e em uma Plataforma Stewart. Com a metodologia de modelagem validada, é implementada uma estratégia de controle baseada no uso de um sensor tipo central inercial para o controle de posição, velocidade e aceleração destes mecanismos. Os resultados das simulações indicam a possibilidade do uso destes sensores nestes tipos de equipamentos e apontam para a necessidade de avaliar esta metodologia em testes experimentais. / [en] Movement simulators are mechatronic systems that reproduce the main attitudes and movements of a vehicle. In this study are examined simulators based on 3 and 6 degrees of freedom mechanisms. In the second case, the mechanism is able to reproduce all the attitude angles (roll, pitch and yaw) and all the linear displacements (sway, heave and surge) with limitations, but with sufficient amplitude to enable the main movements associated with the vehicle. The use of linear displacement transducers in these articulated mechanisms introduce high inertia effects and increase the mass, decreasing the load/weight ratio and efficiency. Currently, the great development of the inertial central type sensors (IMU – Inertial measurement unit) increased the availability of these transducers on market and greatly reduced cost. Since this is a conjunct of triaxial accelerometers with triaxial gyrometers, sensors such as these ones can be used to determine the position and orientation in space of mechanisms with six degrees of freedom, such as the Stewart Platform. In this work it will be developed a methodology for modeling the kinematics of parallel mechanisms based on derivatives of their jacobian matrices. This methodology is evaluated in a planar parallel mechanism of three degrees of freedom and on a Stewart Platform. With the modeling methodology validated, a control strategy based on the use of an inertial unit type sensor for controlling the position, velocity and acceleration of these mechanisms is implemented. The simulations results indicate the possibility of using these sensors in these types of equipment and point to the need to evaluate this methodology in experimental tests.

Les robots manipulateurs sont généralement des machines rigides, conçues pour que leurflexibilité ne perturbe pas leurs mouvements. En effet, des flexibilités mécaniques importantesdans la structure d’un système introduisent des degrés de liberté supplémentaires dont le comportementest complexe et difficile à maîtriser. Cependant, la réduction de la masse d’un systèmeest bénéfique du point de vue des coûts, de la performance énergétique, de la sécurité et des performancesdynamiques. Afin de faciliter l’accès aux nombreux avantages d’une structure légèremalgré la présence de fortes flexibilités, cette thèse porte sur la modélisation, la conception et lacommande de robots manipulateurs flexibles. Elle est motivée par le projet YAKA, dont l’applicationest le lancement et la récupération de drones à voilure fixe depuis un navire faisant route.Cette application nécessite une importante dynamique sur un vaste espace de travail, bien au-delàdes spécifications des robots rigides classiques. Les outils de modélisation, de conception et decommande proposés prennent en compte la flexibilité des segments et des articulations, pour unnombre quelconque de degrés de liberté et de segments flexibles. Le modèle dynamique flexibleest obtenu par le formalisme de Lagrange, les poutres flexibles sont représentées par le modèled’Euler-Bernoulli. Le schéma de commande proposé se décompose en une inversion de modèledynamique rigide et un bloc de précommande par Input Shaping adapté aux robots manipulateursflexibles. Les outils de conception proposés permettent de baser le processus de conceptionsur des performances prédites du système complet muni de ses actionneurs et de son contrôleuravec une simulation réaliste. Les validations expérimentales effectuées sur le robot YAKA permettentde valider la pertinence de la démarche suivie. Les résultats du projet YAKA confirment lafaisabilité de la mise en oeuvre d’un robot flexible de grande envergure et à forte dynamique dansun contexte industriel, en particulier pour le lancement et la récupération d’un drone à voilurefixe depuis un navire faisant route. / Robot manipulators are generally stiff machines, designed in a way that flexibility does not affecttheir movements. Indeed, significant flexibility introduces additional degrees of freedom witha complex behavior. However, reducing the mass of a system allows for costs, performance, andsafety improvements. In order to allow those benefits despite important flexibility, this thesis focuseson modeling, design and control of flexible robot manipulators. It is motivated by the YAKAproject, which aims at developing a robot to launch and recover fixed wing UAVs from a movingship. It implies reaching very high dynamics on a large workspace, way beyond the specificationsof common rigid robots. The proposed tools for modeling, design and control allow for taking intoaccount both joint and link flexibility, for any number of degrees of freedom and flexible links.The elastodynamic model is obtained with Lagrange principle, each flexible link being representedwith one ormany Euler-Bernouilli beams. The proposed control scheme uses a nonlinear rigiddynamic inversion and extends classical Input Shaping techniques to flexible robot manipulators.The proposed design tools allow for performance prediction of the system including its actuatorsand controllers thanks to a realistic simulation. Experiments conducted with the YAKA robot validatedthe proposed approach. The results of the YAKA project confirmed the feasibility of usinga large scale, highly dynamic flexible robot in an industrial context, in particular for UAVs launchand recovery operations from amoving ship.

Cette thèse se situe dans la planification et le suivi de mouvement d’un humanoïde mobile à deux bras. Premièrement, MDH est utilisé pour la modélisation cinématique. Afin de surmonter les insuffisances de la méthode d’Euler-Lagrange qui nécessitent des calculs d’énergie et ses dérivées partielles, la méthode de Kane est utilisée. En plus, la stabilité physique est analysée et un contrôleur est conçu. Deuxièmement, un algorithme avancée MaxiMin NSGA-II est proposée pour concevoir l’orientation et la position optimales de la plate-forme mobile (PB) et la configuration optimale du manipulateur supérieur (MS) étant donnée uniquement la pose initiale et les positions et orientations souhaitées des EEs. Un algorithme à connexion directe combinant BiRRT et la gradient-descente est conçu pour réaliser la transition de la pose initiale à la pose optimale, et une méthode d'optimisation géométrique est conçue pour optimiser et cohérer le chemin. En outre, les motions en avant sont obtenues en attribuant des orientations pour MB indiquant ainsi l'intention du robot. Afin de résoudre le problème d'échec de l’algorithme hors ligne, un algorithme en ligne est proposé en estimant les motions des obstacles dynamiques. De plus, afin d'optimiser les via-poses, un algorithme basé sur les via-points des EEs et MOGA est proposé en optimisant quatre fonctions objectives. Enfin, le problème de suivi de motion est étudié étant donné les motions des EEs dans l'espace de tâche. Au lieu de contrôler la motion absolue, deux motions relatives sont introduites pour réaliser la coordination et la coopération entre MB et MS. De plus, une technique mWLN est proposée pour éviter les limites des joints. / This thesis focuses on the motion planning and tracking of a dual-arm mobile humanoid. First, MDH is used for kinematic modeling. The co-simulation via Simulink-Adams on prototype is realized to validate the effectiveness of RBFNN controller. In order to overcome the shortcomings of Euler-Lagrange’s formulations that require calculating energy and energy derivatives, Kane’s method is used. In addition, physical stability is analyzed based on Kane’s method and a controller is designed using back-stepping technique. Secondly, an improved MaxiMin NSGA-II is proposed to design the mobile base’s (MB) optimal position-orientation and the upper manipulator’s (UM) optimal configuration given only the initial pose and end-effectors’ (EEs) desired positions-orientations. A direct connect algorithm combining BiRRT and gradient-descent is designed to plan the transition from initial pose to optimal pose, and a geometric optimization method is designed to optimize and cohere the path. In addition, forward motions are obtained by assigning orientations for MB thus indicating robot’s intention. In order to solve the failure problem of offline algorithm, an online algorithm is proposed while estimating dynamic obstacles’ motions. In addition, in order to optimize via-poses, an algorithm based on EEs’ via-points and MOGA is proposed by optimizing four via-pose-based objective functions. Finally, the motion tracking problem is studied given EEs’ motions in the task space. Instead of controlling the absolute motion, two relative motions are introduced to realize the coordination and cooperation between MB and UM. In addition, an modulated WLN technique is proposed to avoid joints’ limits.

Orientadores: Helder Anibal Hermini, Paulo R. G. Kurka / Dissertação (mestrado) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecanica / Made available in DSpace on 2018-08-10T05:53:08Z (GMT). No. of bitstreams: 1 Mendes_EduardoFelippeAguiar_M.pdf: 4299696 bytes, checksum: d73355f383b74bd0e49b3bc2473e5b6b (MD5) Previous issue date: 2007 / Resumo: Este trabalho visou o estudo de manipuladores à semelhança do membro superior humano. Após o estudo do membro superior humano e dos robôs antropomórficos disponíveis tanto na industria quanto no meio acadêmico, utilizaram-se teorias de modelagem geométrica, cinemática direta e cinemática inversa para realizar o modelo de um manipulador robótico antropomórfico. A partir desse modelo desenvolveu-se um software em LabVIEW de Cinemática Direta e Cinemática Inversa de operação em tempo real. Com a intenção de verificar os acionadores mais apropriados disponíveis atualmente, um estudo de músculos artificiais se seguiu, onde se observou a maior viabilidade do músculo artificial de SMA ativado eletricamente. Um protótipo de junta acionada por músculos artificiais foi desenvolvido e controlado via computador. Como resultado deste trabalho conclui-se que há ainda muito para ser desenvolvido na área de manipuladores antropomórficos, principalmente no que diz respeito aos músculos artificiais / Abstract: This work sought the study of manipulators to the similarity of the human superior member. After the study of human superior member, and of anthropomorphics robotics available in the industries and in the academic middle, it was used theories of geometric modelling, direct kinematics modelling and inverse kinematics modelling to make the model of a anthropomorphic robotic manipulator. With that model it grew a software in LabVIEW of real time Direct Kinematics and Inverse Kinematics. With the intention of verifying the available most appropriate actuators, a study of artificial muscles was proceeded, where the largest viability of the artificial muscle of SMA activated electrically was observed. A joint prototype actuated by artificial muscles was developed and controlled through computer. As a result of this work it is ended that there is still a lot to be developed in the area of anthropomorphic manipulators, mainly in what it concerns the artificial muscles / Mestrado / Mecanica dos Sólidos e Projeto Mecanico / Mestre em Engenharia Mecânica

In concentrated solar power (CSP) stations, large arrays of mirrors which are capable of changing its orientation are used to reflect the incident solar energy to a stationary receiver kept at a distance. Such mirrors are often called as heliostats. The receiver contains a heat absorbing medium like molten salt. By absorbing the thermal energy reflected from thousands of heliostats, the temperature would reach around 6000C and the heat can be used in thermal power plants to generate steam and thus run a turbine to produce electricity. One of the biggest advantages of CSP over conventional energy harvesting from Sun is that it can generate electricity during night for long hours of time from the thermal energy stored during daytime. This eliminates the usage of batteries or any other energy storing methods. The conversion efficiency is also high in CSP due to the high temperature achieved. With prior knowledge of the station coordinates, viz., the latitude and longitude, the day of the year and time, the direction or the path of sun can be fully determined. Typically, the sun's motion is tracked by the azimuth-elevation (Az-El) or the target-aligned configuration heliostats. In both these approaches, the mirror needs to be moved about two axes independently using two actuators in series with the mirror effectively mounted at a single point at the centre. This arrangement causes the mirror to deform in presence of gusty winds in a solar field which results in loss of pointing accuracy. Typically a beam error of less than 2-3 mrad is desirable in a large solar field and this value also includes other sources of loss of pointing accuracy like gravity and wind loading. In order to prevent this, a rigid support frame is required for each of the heliostats. In this work, two three degree-of-freedom parallel manipulators, viz., the 3-UPU wrist and 3-RPS, have been proposed to track the sun in central receiver systems. The main reasons for choosing a parallel manipulator as heliostat are its desirable characteristics like large load carrying capacity, high accuracy in positioning the mirror and easy to obtain the inverse kinematics and convenient for real time control. The proposed parallel manipulators support the load of the mirror, structure and wind loading at three points resulting in less deflection and thus a much larger mirror can be moved with the required tracking accuracy and without increasing the weight of the support structure. The algorithm for sun tracking is developed, extensive simulation study with respect to actuations required, variation of joint angles, spillage loss and leg intersection has been carried out. Using FEA, it is shown that for same sized mirror, wind loading of 22 m/s and maximum deflection requirement (2 mrad), the weight of the support structure is between 15% and 60% less with the parallel manipulators when compared to azimuth-elevation or the target-aligned configurations. A comprehensive study on stroke minimization of prismatic joints is carried out. It is found that a stroke of 700 mm is required for a 2 m x 2 m heliostat at Bangalore when the farthest heliostat is at a distance of 300 m from the tower. Although, there is an extra motor required to track the sun, the 3-RPS manipulator is better than the conventional methods if the mirror area per actuator criteria is taken into consideration. Prototypes of the Az-El and 3-RPS heliostats were made with a mirror size of 1 m x 1 m. A PID controller implemented using MATLAB-Simulink and a low cost, custom made motor driver circuit is used to control the motion of the 3-RPS heliostat. The algorithm developed is tested on the prototype by tracking a point marked on the wall of the lab space and is found to have a tracking error of only 7.1 mrad. Finally, the actual sun tracking is carried out on the roof of a building reflecting the sun-light to a wall situated 6.72 m above and a distance of 15.87 m from the heliostats. The images are captured at various instances of time from 11:30 a.m. to 3:30 p.m. on October 15th and November 10th, 2016, tracking errors are quantified and it is demonstrated that the proposed 3-RPS parallel manipulator can indeed work as a heliostat in concentrated solar power plants.

This thesis deals with improvement of 3D-manipulator which is currently used for 3D printing. The improvement involves adding a new printer head which will be able to acquire various colors by mixing up to three materials. Furthermore, device is extended with milling as a finishing process responsible for better surface quality of printed object.

Design of robotic cell for welding operations at specific production part including unchangeable process technology. Design of subsystems provides required functions and abilities. Risk management of entire model and its transformation into Siemens Process Simulate simulation software including creation task-cycle simulation.

This master‘s thesis is focused on the design of manipulator for crankshaft handling in flexible production lines. The first part describes the types of production lines and possible ways of inter-operative manipulation. With regard to the suitability of their use, a suitable variant is selected, which is then conceptually processed and verified by technical calculations. The final conclusion is the verification of the design in terms of safety. Part of the master‘s thesis is technical drawing documentation.

This work is concerned by the issue of calibrating a robotic workplace, including the localization of a calibration object for the purpose of calibrating a 2D or 3D camera, a robotic arm and a scene of robotic workplace. At first, the problems related to the calibration of the aforementioned elements were studied. Further, an analysis of suitable methods for performing these calibrations was performed. The result of this work is application of ROS robotic system providing methods for three different types of calibration programs, whose functionality is experimentally verified at the end of this work.