<p>Finite-volume methods have been used for modeling of fluidflows involved in forced convection electrochemical coating androtating spray painting systems. Electrodeposition on a singlecircular cylinder under forced convection for Reynolds numbers10 and 200 was simulated. Comparisons with earlier numericaland theoretical results are presented and it is shown that theunsteady wake that appears for Reynolds numbers greater than 50affects the mass transfer from the surface of the cylinder onlyin an average sense. This result is compared with a heattransfer case, where unsteadiness is much more manifest. Theeffect of application of circulation movement around thecylinder surface was considered, showing that the use ofoptimal values for circulation can create a recirculation zonearound the cylinder and result in a remarkable improvement ofthe deposit uniformity. The magnetoelectrolysis researchdiscipline is presented with focus on magnetic fields uses onmass transfer processes. A classification of the governingdimensionless parameters that control the phenomena isproposed. Application of magnetoelectrolysis on electroplatingprocesses is done for the first time. It is found that the useof an alternating magnetically induced force around thecylinder can result in interesting improvement of quality andproductivity. Application of numerical methods is also studiedin another field of the surface finishing industry, thepainting atomizers. A critical situation of "reverse flow" isanalyzed. Different parameters of this phenomenon are studiedand suggestions for atomizers design are given and tested.</p><p><b>Keywords:</b>mass transfer, electrochemical coating, iontransport, forced convection, diffusion, magnetoelectrolysis,electrolyte, limiting current, numerical simulation,finite-volume methods, paint atomization, Coanda effect.</p>

<p>For patients suffering bradycardia, i.e., too slow heart rhythm, the common treatment is having a pacemaker implanted. The pacemaker system consists of the pacemaker and a pacing lead. The pacing lead is connected to the pacemaker and at the other end there is a stimulation electrode. The most common conductor material is a cobalt-based super alloy (MP35N^® or 35N LT^®), with the main constituents Ni, Co, Cr and Mo. The pacemaker electrode is often made of a substrate material with a rough surface coating. The substrate materials are predominantly platinum/iridium alloy and titanium. The material choice is of great importance for the performance and stability during long-term service. Excellent corrosion resistance is required to minimize elution of metal ions in the human body.</p><p>In this thesis, the electrochemical behaviour and corrosion resistance of the Co-based alloys and Ta (as electrode substrate), in a phosphate buffer saline (PBS) solution with and without addition of H₂O₂, was investigated by means of potentiodynamic polarization, cyclic voltammetry, electrochemical impedance spectroscopy and simulated pacemaker pulsing. The metal release from the Co-based alloy during the passivation treatment and exposure in the synthetic biological media was measured by using inductive coupled plasma - atomic emission spectroscopy (ICP-AES). Moreover, surface composition was analyzed by using x-ray photoelectron spectroscopy.</p><p>The results show that the chemical passivation of Co-based alloy 35N LT^® increased the corrosion resistance and reduced Co release significantly, even in more hostile environment, i.e. PBS with addition of H₂O₂. The increased corrosion resistance is due to the Cr enrichment in the surface layer. The reduced Co release is due to a preferential dissolution of Co from the surface oxide layer during the chemical passivation. The electrochemical investigation of uncoated and rough TiN coated Ta show that uncoated Ta is not suitable electrode material due to formation of a highly resistive surface oxide film. Whereas the rough TiN coated Ta exhibits desirable electrochemical performance for pacemaker electrodes. The addition of H₂O₂in the PBS has a large influence on the electrochemical behaviour of Ta, but the influence is small on the rough TiN coated Ta. </p>

<p>Engine development today is driven by cost, performance and government regulations. Customers want cars and trucks to consume less fuel, last longer, pollute less and be safer. Several of the requirements have tribological associations. For example, product longevity can be improved by lowering friction and using more wear-resistant components. In recent decades, the use of new coating application procedures and techniques has produced remarkably advances in relation to cutting tools. The process temperature at which coatings are applied has been lowered to below 200 oC. Thus it is now possible to coat low-alloy temper-sensitive steels, which are widely used in the automotive industry in machine elements such as gears, bearings and cam followers. </p><p>The aim of this work has been to investigate the possibility of using sputtered amorphous carbon coatings to reduce friction and prevent wear in engine components, and specifically in valve train components. Test equipment simulating near-normal running conditions for the valve mechanism has been developed and used to test standard and coated valve components. The mechanism has also been analysed and simulated numerically. The results show a low velocity difference between the injector cam lobe and the roller, except for a short interval at the top dead centre of the rocker arm. In that region the slip increases significantly at higher speeds due to inertial forces. </p><p>A three-dimensional finite element parameter study of the coating thickness, elastic modulus, asperity contact size and wavelength has shown that tensional stresses at the coating surface increase significantly when asperity contacts approach and interact. Testing of different thicknesses in rolling contact, together with finite element stress analysis, showed that a higher tensional stress level through the coating thickness increases the possibility of cracks propagating down to the interlayer and causing delamination of the coating. Tests with a rapid load increase on two carbon coatings show no transition from mild to more severe wear. Instead the contact is dimensioned by the plastic deformation of the underlying substrate.</p>

In this work the author presents simulation procedures (mathematical models) with the aim to help determining and analysing the mechanical properties of coating-substrate-systems and finding an “optimal” coating structure which should protect the compound from inelastic deformation under a given range of load conditions. Such procedures may be used as a tool to minimise the search field for experimental work. For this purpose one would need a mathematical model which allows one to calculate the complete elastic field with all its displacement and stress components within a multilayer film on a substrate under given mechanical loading and intrinsic stress conditions. Due to copyright restrictions the author is not allowed to publish the Part II of his habilitation thesis at this place. It concerns the references in meta data. / In der Arbeit werden mathematische Modelle zur Berechnung der mechanischen Eigenschaften geschichtet aufgebauter Materialien unter unterschiedlichsten Lastbedingungen (Kontakt- und intrinsische Beanspruchung) vorgestellt und diskutiert. Auf Grund von Schutzrechtsbestimmungen ist eine Veröffentlichung der in der Habilitation angegebenen Literatur im Teil II an dieser Stelle nicht möglich. Der interessierte Leser wird gebeten die Arbeiten in den entsprechenden Journalen einzusehen. Dies betrifft die in den Metadaten angegebenen Veröffentlichungen des Autors.

The paper treats the question of feasibility of measuring intrinsic thin film stresses due to nanoindentation. A variety of different methods is proposed and analysed with respect to their applicability. As this accuracy-estimation results in boundary conditions for the measurements which can not be fulfilled yet, the whole topic is considered from a purely academic point of few. With the help of a special software package [25] the following methods are considered: 1. Taking the moment of beginning plastic flow within the substrate as indictor, 2. Taking the moment of beginning plastic flow within the film as indictor, 3. Applying mixed loads (normal and lateral forces), 4. Applying the concept of the effectively shaped indenter. While the methods 2 to 4 appear to be in principle feasible, method 1 can completely be ruled out as being of no practical use. The mentioned software package (FilmDoctor prototype) is part of the supplemental material of this study.

Thesis (M.Sc.)--Memorial University of Newfoundland, 2001. / Bibliography: leaves 109-115. Also available online.

A distinctive field in the coatings industry is the coating of porous media, with broad applications in paper, apparel, textile, electronics, bioengineering, filtration and energy sector. A primary industrial scale process that can be used to coat porous media in a fast and flexible manner is slot die extrusion. A major concern when coating porous media with a wetting fluid is fluid penetration into the substrate. Although some level of penetration is desirable to obtain specific material properties, inadequate or excessive fluid penetration can negatively affect the strength, functionality or performance of the resulting material. In spite of its apparent industrial importance, limited modeling and experimental work has been conducted to study fluid penetration into porous media during fabrication. The effects of processing parameters on the penetration depth, the effects of penetration on material quality, and the method to predict and control the penetration depth are not well understood. This dissertation is composed of two parts. Part I is an applied study for coating onto porous media. This part focuses on the first objective of this dissertation which is to elucidate clearly the feasibility, advantages and disadvantages of the direct coating method as a potential fabrication route for membrane electrode assembly (MEA). MEA samples are fabricated using both traditional and the direct coating methods. Then, the quality and performance of the MEA samples are examined. Experimental results in Part I demonstrate that it is feasible to fabricate MEAs using the direct coating method. However, Nafion® solution penetrates into the catalyst layer during the coating process and causes lower performance of fuel cells, which is the motivation for Part II of this thesis. The objective of Part II is to fundamentally understand the fluid penetration process and predict the penetration depth when directly coating porous media, using a comprehensive approach. A series of computational and analytical models are developed to predict the penetration depth for both Newtonian and non-Newtonian fluids with or without capillary pressure. Finally the accuracy of developed models are validated through experiments. The relative error between the predicted and experimentally measured penetration depth is generally lower than 20%.

In this research, wafer-level flexible input/output interconnection technologies, Mechanically Flexible Interconnects (MFIs), have been developed. First, Au-NiW MFIs with 65 µm vertical elastic range of motion are designed and fabricated. The gold passivation layer is experimentally verified to not only lower the electrical resistance but also significantly extend the life-time of the MFIs. In addition, a photoresist spray-coating based fabrication process is developed to scale the in-line pitch of MFIs from 150 µm to 50 µm. By adding a contact-tip, Au-NiW MFI could realize a rematable assembly on a substrate with uniform pads and a robust assembly on a substrate with 45 µm surface variation. Last but not least, multi-pitch multi-height MFIs (MPMH MFIs) are formed using double-lithography and double-reflow processes, which can realize an MFI array containing MFIs with various heights and various pitches. Using these advanced MFIs, large scale heterogeneous systems which can provide high performance system-level interconnections are demonstrated. For example, the demonstrated 3D interposer stacking enabled by MPMH MFIs is promising to realize a low profile and cavity-free robust stacking system. Moreover, bridged multiinterposer system is developed to address the reticle and yield limitations of realizing a large scale system using current 2.5D integration technologies. The high-bandwidth interconnection available within interposer can be extended by using a silicon chip to bridge adjacent interposers. MFIs assisted thermal isolation is also developed to alleviate thermal coupling in a high-performance 3D stacking system.

Coating of fine pthesiss to produce tailored surface properties is currently a key development for supercritical fluids applications, in different areas such as: pharmaceutical, nutraceutical, cosmetic, agrochemical, electronic and specialty chemistry industries. During the encapsulation process the pthesis surface can be designed with specific properties by spreading a thin film coating material over the surface of the pthesiss. Chitosan, a natural polymer, was used in this work as the encapsulant material. Chitosan is biocompatible, biodegradable to normal body constituents, safe, non-toxic, bacteriostatic, anticancerogen, and versatile polymer. These attributes are among the properties that make Chitosan an attractive component of pharmaceutical products. The main objective of this research was to encapsulate solid pthesiss under 5fÝm with a biopolymer, Chitosan, using supercritical CO2 as one of the solvents. In order to reach this goal, some the following initial tasks were completed: the cloud point for the system DMSO-CO2 was determined and compared with published data to validate the experimental system. Subsequently the cloud point experiments were extended to include the ternary system Chitosan-DMSO-CO2, and a dynamic solubility experimental set-up was constructed and used to obtain solubility data for the same ternary system. A novel SCF fluidized bed was used to micro encapsulate porous (TiO2) and non-porous pthesiss (CaO) through a temperature swing with a Chitosan thin layer. DMSO was used as an entrainer to enable solubilization of Chitosan and removed within the supercritical carbon dioxide. Several analytical methods were used to characterize these pthesiss; SEM-EDS analysis was used to evaluate a group of pthesiss, determining composition and pthesis diameter on samples up to 900 pthesiss. TEM and AFM confirmed pthesiss of one micron or less were encapsulated with a thickness of less than 5 nm. AFM shows pthesis roughness on the nanometer range, 46 nm or more for uncoated pthesiss and 2-4 nm for the encapsulated ones. FTIR, NMR and DSC-TGA analysis confirmed that the chemical structure of Chitosan remained constant before and after processing, and the changes observed were attributed to some DMSO and moisture adsorbed during the encapsulation process.

The effectiveness of CO₂ injection in the subsurface for storage and EOR are controlled by reservoir quality variation. This study determines the depositional processes and diagenetic alterations affecting reservoir quality of the Lower Tuscaloosa Formation at Cranfield Field. It also determines the origin, time and processes of the grain-coating chlorite and its impacts on reservoir quality. Moreover, by integrating depositional and diagenetic characteristics and by linking them to sequence stratigraphy, the distribution of reservoir quality, could be predicted within a sequence stratigraphic framework. The studied sandstones are composed of medium to coarse-grained, moderately sorted litharenite to sublitharenite with composition of Q76.1F0.4L23.5. Depositional environment of this formation in the Mississippi Interior Salt Basin is interpreted as incised-valley fluvial fill systems. The cross sections and maps at the field show trend of the sandy intervals within channels with a NW-SE paleocurrent direction. During burial of the sandstones, different digenetic alterations including compaction, dissolution, replacement and cementation by chlorite, quartz, carbonate, kaolinite, titanium oxides, pyrite and iron-oxide modified the porosity and permeability. Among these, formation of chlorite coats plays the most important role in reservoir quality. The well-formed, thick and continuous chlorite coatings in the coarser grain sandstones inhibited formation of quartz overgrowth, resulted in high porosity and permeability after deep burial; whereas the finer grain sandstones with the poorly-formed, thin and discontinuous chlorite coatings have been cemented by quartz. The optimum amount of chlorite to prevent formation of quartz overgrowths is 6% of rock volume. The chlorite coats are composed of two layers including the inner chlorite layer formed by transformation of the Fe-rich clay precursors (odinite) through mixed-layer clays (serpentine-chlorite) during early eodiagenesis and the outer layer formed by direct precipitation from pore waters through dissolution of ferromagnesian rock fragments during late eodiagenesis to early mesodiagenesis. In the context of the reservoir quality prediction within sequence stratigraphic framework, the late LST and early TST are suitable for deposition of chlorite precursor clays, which by progressive burial during diagenesis could be transformed to chlorite, and thus results in preserving original porosity and permeability in deep burial. / text