Les HEMT AlGaN/GaN sont en passe de devenir incontournables dans le monde de l'amplification de puissance radiofréquence, grâce à leurs performances exceptionnelles. Cependant,en raison de la relative jeunesse de cette technologie, des études de fiabilité dans plusieurs modes de fonctionnement sont toujours nécessaires pour comprendre les mécanismes de défaillance propres à ces composants et responsables de leur vieillissement. Cette étude porte sur l'analyse des défaillances dans les transistors HEMT AlGaN/GaN de puissance,en régime de fonctionnement de type RADAR (pulsé et saturé). Elle s'appuie sur la conception d'amplificateurs de test, leur caractérisation et leur épreuve sur bancs de vieillissement. La mise en place d'une méthodologie visant à discriminer les mécanismes de dégradation prépondérants, conjointement à une analyse micro-structurale des composants vieillis, permet d'établir le lien entre l'évolution des performances électriques et l'origine physique de ces défauts. / AlGaN/GaN HEMTs are on the way to lead the radiofrequency power amplificationfield according to their outstanding performances. However, due to the relative youth of this technology, reliability studies in several types of operating conditions are still necessaryto understand failure mechanisms peculiar to these devices and responsible for their wearingout. This study deals with the failure analysis of power AlGaN/GaN HEMTs in RADARoperating mode (pulsed and saturated). This is based on the design of test amplifiers, theircharacterization and their stress on ageing benches. The setting up of a methodology aimingat discriminating predominant degradation modes, jointly with a micro-structural analysisof aged devices, permits to link the evolution of electrical performances with the physicalroots of these defects.

The effect of solidification conditions on microstructural and mechanical properties of eutectic TiFe alloy cast under different conditions was examined. Samples exhibit different ultrafine eutectic structures (β-Ti(Fe) solid solution + TiFe). Different cooling conditions lead to the evolution of ultrafine eutectic oval-shaped colonies or elongated lamellar colonies with preferred orientation. Isotropic as well as anisotropic mechanical properties were obtained. Alloys exhibit compressive strengths between 2200 and 2700 MPa and plastic strains between 7 and 19 pct. in compression.:Inhaltsverzeichnis 1 Einleitung 1 2 Grundlagen 9 2.1 Titan und Titan-Legierungen. . . . . . . . . . . . . . 9 2.2 Das binäre System Ti-Fe. . . . . . . . . . . . . .11 2.3 Phasendiagramm, Gleichgewichts-/ Nichtgleichgewichtsprozesse. . . . . . . . . . . . . .11 2.3.1 Kristallstrukturen der eutektischen Phasen . . . . . . . . . . . . . . 14 2.3.2 Klassifizierung von Phasengrenzflächen. . . . . . . . . . . . . .15 2.3.3 Eigenschaften intermetallischer Phasen mit B2- Struktur. . . . . . . . . . . . . . 17 2.4 Erstarrung von Schmelzen . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.5 Das eutektische System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.5.1 Metastabile Legierungen . . . . . . . . . . . . . . . . . . . . . . . . 24 2.5.2 Keimbildung von eutektischen Systemen . . . . . . . . . . . . . . . 26 2.5.3 Klassifizierung eutektischer Gefüge. . . . . . . . . . . . . . . . . . 27 2.5.4 eutektische Systeme . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.5.5 Bestimmung der Erstarrungsgeschwindigkeit nach Jackson und Hunt. . . . . . . . . . . . . . 31 2.6 Einfluss des Gefüges auf die Verformungsmechanismen . . . . . . 32 2.7 Prozessrouten zur Herstellung nanostrukturierter/ultrafeinkörniger (ns/ufk) Materialien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.8 Duktilität und Festigkeit ns/ufk Materialien (Stand der Forschung) . . . . 39 3 Werkstoffauswahl und Probenherstellung. . . . . . . . . . . . . . 46 3.1 Werkstoffauswahl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.2 Probenherstellung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 3.2.1 Herstellung der Vorlegierung im Lichtbogenofen . . . . . . . . 48 3.2.2 Herstellung der Legierungen nach der Bridgeman-Technik . . 49 3.2.3 Herstellung der Ti-Fe- bzw. Ti-Fe-Sn-Legierungen in verschiedenen Rascherstarrungsanlagen . . . . . . . . . . . . . 50 3.2.3.1 Stabherstellung Kalttiegelanlage . . . . . . . . . . . . . . 52 3.2.3.2 Stabherstellung Kipptiegelanlage . . . . . . . . . . . . . . 52 3.2.3.3 Stabherstellung Differenzdruckgussanlage . . . . . . . 53 4 Charakterisierungsmethoden. . . . . . . . . . . . . . 55 4.1 Chemische Analytik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 4.1.1 Nasschemische Analyse . . . . . . . . . . . . . . . . . . . . . . . . . 55 4.1.2 Nichtmetallanalyse . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 4.2 Röntgendiffraktometrie (XRD) . . . . . . . . . . . . . . . . . . . . . . . 56 4.3 Mikroskopische Untersuchungen . . . . . . . . . . . . . . . . . . . . . . 57 4.3.1 Lichtmikroskopie (LM) . . . . . . . . . . . . . . . . . . . . . . . . . 58 4.3.2 Rasterelektronenmikroskopie (REM) . . . . . . . . . . . . . . . . 59 4.3.3 Transmissionenelektronenmikroskopie (TEM) . . . .. . . . . . 61 4.4 Mechanische Eigenschaften . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4.4.1 Härte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4.4.2 Druckversuch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 4.4.3 Zugversuch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 4.4.4 In situ Druck- und in situ Zugversuch . . . . . . . . . . . . . 64 4.5 Ultraschallmessung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 4.6 Dilatometermessung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5 Einphasige betafi-Ti(Fe)- und TiFe IP-Legierungen. . . . . . . . . . . . . 68 5.1 Die fibeta-Ti(Fe)-Legierung . . .. . . . . . . . . . . . . . . . . . . . . . . . 69 5.2 Die intermetallische Phase TiFe . . . . . . . . . . . . . . . . . . . . . . . . 82 6 Gerichtet erstarrte Ti70,5Fe29,5-Legierung . . . . . . . . . . . . . .92 7 Rasch erstarrte Ti70,5Fe29,5-Legierung . . . . . . . . . . . . . . 99 7.1 Gefüge der rasch erstarrten Ti70,5Fe29,5-Legierung . . . . . . . . 99 7.2 Mechanische Charakterisierung der rasch erstarrten Ti70,5Fe29,5- Legierung . ..120 7.2.1 Druckversuche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 7.2.2 Bestimmung der elastischen Konstanten . . . . . . . . . . . . 128 7.2.3 Zugversuche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 7.2.4 In situ Druck- und in situ Zugversuche . . . . . . . . . . . . . 134 8 Rasch erstarrte Ti-Fe-Sn-Legierung . . . . . . . . . . . . . .138 8.1 Gefüge der Ti-Fe-Sn-Legierung . . . . . . . . . . . . . . . . . 139 8.2 Mechanische Eigenschaften der Ti-Fe-Sn-Legierung . . . . . . . . . 143 9 Zusammenfassung und Ausblick . . . . . . . . . . . . . . 146 Abbildungsverzeichnis I Tabellenverzeichnis VIII Literaturverzeichnis X Anhänge XXII A Das Ti-Fe-Phasendiagramm nach [1] XXII B Dilatometermessung XXIII C Die elastischen Konstanten der Ti-Fe- und Ti-Fe-Sn-Legierung XXIV D XRD-Messungen (Transmission) XXV E Bestimmung des Fe-Gehaltes in Abhängigkeit von der Gitterkonstanten a0 XXVIII Eidesstattliche Erklärung XXIX Danksagung

<p><b>Part I: Micromechanics of dense suspensions</b></p><p>Particulate suspensions are ubiquitous in the industry & nature. Fresh concrete, uncured solid rocket fuel, & biomass slurries are typical industrial applications, while milk & blood are examples of naturally occurring suspensions. These suspensions exhibit many non-Newtonian properties like rate-dependent rheology & normal stresses. Other than volume fraction, particle material, inter-particle interactions determine the rheological behavior of suspension. The average inter-particle gaps between the neighboring particles decrease significantly as the suspension volume fraction approaches the maximum packing fraction in dense suspensions. So, in this regime, the short-ranged non-contact interactions are important. In addition, the particles come into contact due to asperities on their surfaces. The surface asperities are present even in the case of so-called smooth particles, as particles in real suspensions are not perfectly smooth. Hence, contact forces become one of the essential factors to determine the rheology of suspensions.</p><p> </p><p>Part I of this thesis investigates the effects of microscopic inter-particle interactions on the rheological properties of dense suspensions of non-Brownian particles by employing discrete particle simulations. We show that increasing the roughness size results in a rise in the viscosity & normal stress difference in the suspensions. Furthermore, we observe that the jamming volume fraction decreases with the particle roughness. Consequently, for suspensions close to jamming, increasing the asperity size reduces the critical shear rate for shear thickening (ST) transition, resulting in an early onset of discontinuous ST (DST, a sudden jump in the suspension viscosity) in terms of volume fraction, & enhances the strength of the ST effect. These findings are in excellent agreement with the recent experimental measurements & provide a deeper understanding of the experimental findings. Finally, we propose a constitutive model to quantify the effect of the roughness size on the rheology of dense ST suspensions to span the entire phase-plane. Thus, the constitutive model and the experimentally validated numerical framework proposed can guide experiments, where the particle surface roughness is tuned for manipulating the dense suspension rheology according to different applications. </p><p> </p><p>A typical dense non-Brownian particulate suspension exhibits shear thinning (decreasing viscosity) at a low shear rate followed by a Newtonian plateau (constant viscosity) at an intermediate shear rate values which transition to ST (increasing viscosity) beyond a critical shear rate value and finally, undergoes a second shear-thinning transition at an extremely high shear rate values. This part unifies & quantitatively reproduces all the disparate rate-dependent regimes & the corresponding transitions for a dense non-Brownian suspension with increasing shear rate. The inclusion of traditional hydrodynamic interactions, attractive/repulsive DLVO (Derjaguin and Landau, Verwey and Overbeek), contact interactions, & constant friction reproduce the initial thinning as well as the ST transition. However, to quantitatively capture the intermediate Newtonian plateau and the second thinning, an additional interaction of non-DLVO origin & a decreasing coefficient of friction, respectively, are essential; thus, providing the first explanation for the presence these regimes. Expressions utilized for various interactions and friction are determined from experimental measurements, resulting in an excellent quantitative agreement with previous experiments. </p><p><br></p><p><b>Part II: Motion in a stratified fluid</b></p><p>Density variations due to temperature or salinity greatly influence the dynamics of objects like particles, drops, and microorganisms in oceans. Density stratification hampers the vertical flow & substantially affects the sedimentation of an isolated object, the hydrodynamic interactions between a pair, and the collective behavior of suspensions in various ways depending on the relative magnitude of stratification inertia (advection), and viscous (diffusion) effects. This part investigates these effects and elicits the hydrodynamic mechanisms behind some commonly observed fluid-particle transport phenomena in oceans, like aggregation in horizontal layers. The physical understanding can help us better model these phenomena and, hence, predict their geophysical, engineering, ecological, and environmental implications. </p><p><br></p><p>We investigate the self-propulsion of an inertial swimmer in a linear density stratified fluid using the archetypal squirmer model, which self-propels by generating tangential surface waves. We quantify swimming speeds for pushers (propelled from the rear) and pullers (propelled from the front) by direct numerical solution. We find that increasing stratification reduces the swimming speeds of swimmers relative to their speeds in a homogeneous fluid while reducing their swimming efficiency. The increase in the buoyancy force experienced by these squirmers due to the trapping of lighter fluid in their respective recirculatory regions as they move in the heavier fluid is one of the reasons for this reduction. Stratification also stabilizes the flow around a puller, keeping it axisymmetric even at high inertia, thus leading to otherwise absent stability in a homogeneous fluid. On the contrary, a strong stratification leads to instability in the motion of pushers by making the flow around them unsteady 3D, which is otherwise steady axisymmetric in a homogeneous fluid. Data for the mixing efficiency generated by individual squirmers explain the trends observed in the mixing produced by a swarm of squirmers. </p><p><br></p><p>In addition, the ubiquitous vertical density stratification in aquatic environments significantly alters the swimmer interactions affecting their collective motion &consequently ecological and environmental impact. To this end, we numerically investigate the interactions between a pair of model swimming organisms with finite inertia in a linear density stratified fluid. Depending on the squirmer inertia and stratification, we observe that the squirmer interactions can be categorized as i) pullers getting trapped in circular loops, ii) pullers escaping each other with separating angle decreasing with increasing stratification, iii) pushers sticking to each other after the collision and deflecting away from the collision plane, iv) pushers escaping with an angle of separation increasing with stratification. Stratification also increases the contact time for squirmer pairs. The results presented can help understand the mechanisms behind the accumulation of planktonic organisms in horizontal layers in a stratified environment like oceans and lakes. </p><p><br></p><p>Much work has been done to understand the settling dynamics of spherical particles in a homogeneous and stratified fluid. However, the effects of shape anisotropy on the settling dynamics in a stratified fluid are not entirely understood. To this end, we perform numerical simulations for settling oblate and prolate spheroids in a stratified fluid. We find that both the oblate and prolate spheroids reorient to the edge-wise and partially edge-wise orientations, respectively, as they settle in a stratified fluid completely different from the steady-state broad-side on orientation observed in a homogeneous fluid. We observe that reorientation instabilities emerge when the velocity magnitude of the spheroids falls below a particular threshold. We also report the enhancement of the drag on the particle from stratification. The torque due to buoyancy effects tries to orient the spheroid in an edge-wise orientation, while the hydrodynamic torque tries to orient it to a broad-side orientation. The buoyancy torque dominates below the velocity threshold, resulting in reorientation instability.<br></p>

Surface chemistry plays a key role in science and technology because materials interact with their environments through their surfaces. Understanding surface chemistry can help alter/improve the properties of materials. However, surface characterization and modification often require multiple characterization and synthesis techniques. Silicon/silica-based materials are technologically important, so studying their surface properties can enable future advancements. In this dissertation, I explore surface modification and characterization of different types of Si/SiO2 thin films, including silicon wafers, fused silica capillary columns, and oblique angle sputtered Si/SiO2 thin films. In Chapters 2-5, I first present a method to rapidly silanize silica surfaces using a gas-phase synthesis that employs a small aminosilane that passivates/deactivates silicon wafers and the inner surfaces of capillary columns. This deposition takes place in a flow-through, atmospheric pressure, gas-phase reactor. This surface modification results in a significant decrease in the number of free surface silanols, which was confirmed by high-sensitivity low energy ion scattering (HS-LEIS), X-ray photoelectron spectroscopy (XPS), and spectroscopic ellipsometry (SE). I then show that this silanization inhibits atomic layer deposition (ALD) of zinc oxide (ZnO), which is an important optical thin film material. Finally, I performed in-depth characterization of thin films of oblique angle deposited porous Si/SiO2. These films have been used as the active coatings in solid phase microextraction (SPME) devices. The characterization and analysis in this study were mainly by scanning transmission electron microscopy (STEM) and various computational microstructural characterization techniques, e.g., two-point statistics. The rest of my dissertation focuses on XPS data analysis and interpretation. I first show box plots as a simple graphical tool for determining overfitting in XPS peak fitting. I next present a series of chemometrics/informatics analyses of an XPS image dataset from a patterned silicon surface with different oxide thicknesses. This dataset was probed via an initial, graphical analysis of the data, summary statistics with a focus on pattern recognition entropy (PRE), principal component analysis (PCA), multivariate curve resolution (MCR), and cluster analysis (CA).

<div>In contrast to traditional steel and aluminum, short fiber reinforced polymer composites (SFRCs) provide promising alternatives in material selection for automotive and aerospace applications due to their potential to decrease weight while maintaining excellent mechanical properties. However, uncertainties about the influence of complex microstructures and defects on mechanical response have prevented widespread adoption of material models for</div><div>SFRCs. In order to build confidence in models’ predictions requires deepened insight into the heterogenous damage mechanisms. Therefore, this research takes a micro-mechanics standpoint of assessing the damage behavior of SFRCs, particularly micro-void nucleation at the fiber tips, by passing information of microstructural attributes within neighborhoods of incipient damage and non-damage sites, into a framework that establishes correlations between the microstructural information and damage. To achieve this, in-situ x-ray tomography of the gauge sections of two cylindrical injection molded dog-bone specimens, composed of E-glass fibers in a polypropylene matrix, was conducted while the specimens were monotonically loaded until failure. This was followed by (i) the development of microstructural characterization frameworks for segmenting fiber and porosity features in 3D images, (ii) the development of a digital volume correlation informed damage detection framework that confines search spaces of potential damage sites, and (iii) the use of a Gaussian process classification framework to explore the dependency of micro-void nucleation on neighboring microstructural defects by ranking each of their contributions. Specifically, the analysis considered microstructural metrics related to the closest fiber, the closest pore, and the local stiffness, and the results demonstrated that less stiff resin rich areas were more relevant for micro-void nucleation than clustered fiber tips, T-intersections of fibers, or varying porosity volumes. This analysis provides a ranking of microstructural metrics that induce microvoid nucleation, which can be helpful for modelers to validate their predictions on proclivity of damage initiation in the presence of wide distributions of microstructural features and</div><div>manufacturing defects. </div>

<div> Porous lithium ion battery (LIB) electrodes are comprised of electrochemically active material particles that store lithium and a surrounding conductive binder, liquid electrolyte, carbon black mixture that facilitates ionic and electronic transport. Typically, lithium diffusivity is several orders of magnitude smaller in the active material as compared to the surrounding electrolyte, making the electrode microstructure a governing factor in determining the balance between its lithium storage capacity and transport rate. Here, the effects of microstructure on the performance of LIBs are systematically analyzed at three length scales - the single particle length scale, the spatially resolved multiple particle length scale, and the porous electrode layer (homogenized) length scale. At the single particle length scale, a thermodynamically consistent variational framework is presented to examine the effects of crystallographic anisotropy, crystallographic texture, grain size, and grain morphology on the LiNi_1/3Mn_1/3Co_1/3O₂ (NMC111) chemistry. The theory was extended to the spatially resolved multiple particle length scale and the porous electrode layer length scale to explain the microstructural origin of experimentally observed instances of apparent phase separation in NMC111. At the electrode length scale, a data driven framework is presented to evaluate the electrochemical performance of a wide range of particle morphologies and battery architectures. Specifically, microstructural characteristics of 53 356 microstructures are assessed, and strategies to optimize electrode design parameters such as active particle morphology, spatial orientation, electrode porosity, and cell thickness are presented.</div><p></p>

[pt] O minério de ferro é encontrado na natureza como agregado de minerais, dentre os principais minerais presentes em sua composição estão: hematita, magnetita, goethita e quartzo. Dada a importância do minério de ferro para a indústria, há um crescente interesse por sua caracterização com o objetivo de avaliar a qualidade do material. Com o avanço de pesquisas na área de análise de imagens e microscopia, rotinas de caracterização foram desenvolvidas utilizando ferramentas de Microscopia Digital e Processamento e Análise Digital de Imagens capazes de automatizar grande parte do processo. Porém esbarrava-se em algumas dificuldades, como por exemplo identificar e classificar as diferentes texturas das partículas de hematita, as diferentes formas de seus cristais ou discriminar quartzo e resina em imagens de microscopia ótica de luz refletida. Desta forma, a partir da necessidade de se construir sistemas capazes de aprender e se adaptar a possíveis variações das imagens deste material, surgiu a possibilidade de estudar a utilização de ferramentas de Deep Learning para esta função. Este trabalho propõe o desenvolvimento de uma nova metodologia de caracterização mineral baseada em Deep Learning utilizando o algoritmo Mask R-CNN. Através do qual é possível realizar segmentação de instâncias, ou seja, desenvolver sistemas capazes de identificar, classificar e segmentar objetos nas imagens. Neste trabalho, foram desenvolvidos dois modelos: Modelo 1 que realiza segmentação de instâncias para as classes compacta, porosa, martita e goethita em imagens obtidas em Campo Claro e o Modelo 2 que utiliza imagens adquiridas em Luz Polarizada Circularmente para segmentar as classes monocristalina, policristalina e martita. Para o Modelo 1 foi obtido F1-score em torno de 80 por cento e para o Modelo 2 em torno de 90 por cento. A partir da segmentação das classes foi possível extrair atributos importantes de cada partícula, como distribuição de quantidade, medidas de forma, tamanho e fração de área. Os resultados obtidos foram muito promissores e indicam que a metodologia desenvolvida pode ser viável para tal caracterização. / [en] Iron ore is found in nature as an aggregate of minerals. Among the main minerals in its composition are hematite, magnetite, goethite, and quartz. Given the importance of iron ore for the industry, there is a growing interest in its characterization to assess the material s quality. With the advancement of image analysis and microscopy research, characterization routines were developed using Digital Microscopy and Digital Image Processing and Analysis tools capable of automating a large part of the process. However, it encountered some difficulties, such as identifying and classifying the different textures of hematite particles, the different shapes of its crystals, or discriminating between quartz and resin in optical microscopy images of reflected light. Therefore, from the need to build systems capable of learning and adapting to possible variations of the images of this material, the possibility of studying the use of Deep Learning tools for this function arose. This work proposes developing a new mineral characterization methodology based on Deep Learning using the Mask R-CNN algorithm. Through this, it is possible to perform instance segmentation, that is, to develop systems capable of identifying, classifying, and segmenting objects in images. In this work, two models were developed: Model 1 performs segmentation of instances for the compact, porous, martite, and goethite classes in images obtained in Bright Field, and Model 2 uses images acquired in Circularly Polarized Light to segment the classes monocrystalline, polycrystalline and martite. For Model 1, F1-score was obtained around 80 percent, and for Model 2, around 90 percent. From the class segmentation, it was possible to extract important attributes of each particle, such as quantity distribution, shape measurements, size, and area fraction. The obtained results were very promising and indicated that the developed methodology could be viable for such characterization.

Cette recherche porte sur les fils multifilamentaires de verre utilisés pour renforcer les matériaux à base de ciment. Elle est focalisée sur les interactions mécaniques de ce type de fils, constitués d'un assemblage de milliers de filaments micrométriques, avec un micro-béton et sur le rôle spécifique de l'imprégnation du fil par cette matrice cimentaire. Trois pré-conditionnements des fils ont été employés lors de la fabrication des éprouvettes afin de moduler les conditions d'imprégnation par la matrice cimentaire. L'imprégnation de 5 fils multi-filamentaires par la matrice cimentaire a été caractérisée et les paramètres d'imprégnation ont été définis en s'appuyant sur des observations MEB, ainsi que des essais de porosimétrie au mercure et des essais spécifiques d'écoulement le long du fil enrobé. Des essais classiques d'arrachement de type pull-out ont été utilisés pour la caractérisation mécanique. L'analyse des liens entre les propriétés mécaniques et les paramètres d'imprégnation ont permis de mieux comprendre les micro-mécanismes d'interaction filaments / matrice cimentaire et d'expliquer le comportement macroscopique à l'arrachement. / This research deals with multi-filaments glass yarns used as reinforcement of cement based materials. It focuses on the mechanical interactions of these yarns, made of thousands of micrometric filaments, with a micro-concrete and on the specific part of the impregnation of the yarn by the cementitious matrix. Modulated impregnation conditions of the yarns were obtained by using three different manufacturing processes for the samples preparation. The impregnation of 5 multi-filament yarns by the cementitious matrix has been characterized and physical parameters of impregnation were determined using SEM investigations, mercury intrusion porosity measurements and specific tests of flow all along the embedded yarn. Classical pull-out tests have been used for the mechanical characterisation. The study of the links between the mechanical properties and the physical parameters of impregnation allowed accessing a better understanding of the filaments / cementitious matrix interaction micro-mechanisms, and explaining the macroscopic pull-out behaviour.

Ce travail vise à améliorer la compréhension de la microstructure d’aciers ferritiques appelés aciers ODS. Ils sont fabriqués par métallurgie des poudres, ce qui inclut le cobroyage d’une poudre ferritique avec une fine poudre d’oxydes, suivi d'une consolidation à haute température. La consolidation permet de former un matériau dense renforcé par des particules nanométriques qui sont responsables des bonnes propriétés mécaniques à haute température. Cependant, les procédés conventionnels, notamment la Compaction Isostatique à Chaud, provoquent des microstructures hétérogènes qui étaient jusqu’à ce jour mal comprises. Ainsi, la technique rapide de consolidation assistée par courant électrique appelée "Spark Plasma Sintering" (SPS), a été testée afin d’étudier la microstructure. Pour la première fois, on montre que d’excellentes propriétés mécaniques peuvent être obtenues par SPS, comparables à celles des matériaux ODS obtenus classiquement par Compaction Isostatique à Chaud, mais avec un temps de procédé largement réduit. Cependant, la consolidation par SPS échoue quand il s’agit d’obtenir une micro-structure ferritique homogène. En effet, malgré la cinétique rapide de consolidation, on obtient des grains dits ultrafins (D < 500 nm) entourée de grains plus grossiers (D >10 μm). Une caractérisation microstructurale poussée a permis de comprendre l’évolution du matériau durant la consolidation. Un modèle d’évolution microstructurale a été proposé. Le calcul des pressions gouvernant la mobilité des interfaces souligne l’importance de la déformation plastique hétérogène issue du cobroyage des poudres. Par ailleurs, il est montré que la précipitation des particules d’oxydes ancre les joints de grains et stabilise la microstructure hétérogène, même à très haute température. On montre aussi qu’augmenter la teneur en renforts n’empêche pas la croissance anormale mais permet de contrôler la fraction et la taille de grains ultrafins, et donc les propriétés mécaniques des ODS. Parce que les particules jouent un rôle primordial dans la croissance des grains, une caractérisation fine de l’état de précipitation a été réalisée sur les matériaux consolidés par SPS. L’étude par Microscopie Electronique en Transmission, Diffusion des Neutrons et Sonde Atomique révèle une grande densité d’oxydes qui varient en taille et en composition chimique. Un modèle thermodynamique de type germination/croissance/coalescence a été développé pour simuler les cinétiques de précipitation des phases Y2O3 et Y2Ti2O7 durant les étapes de consolidation non isothermes. Tant les résultats expérimentaux que numériques démontrent la précipitation rapide des nano-particules qui sont ensuite extrêmement stables durant les recuits. Ce modèle permet de mieux comprendre la spécificité des microstructures et de la précipitation dans les ODS, de la formation rapide de particules nanométriques à la précipitation grossière d’oxydes de titane aux interfaces. / This work aims to lighten the understanding of the behavior of a class of metallic materials called Oxide-Dispersion Strengthened (ODS) ferritic steels. ODS steels are produced by powder metallurgy with various steps including atomization, mechanical alloying and high-temperature consolidation. The consolidation involves the formation of nanoparticles in the steel and various evolutions of the microstructure of the material that are not fully understood. In this thesis, a novel consolidation technique assisted by electric field called "Spark Plasma Sintering" (SPS) or "Field-Assisted Sintering Technique" (FAST) was assessed. Excellent mechanical properties were obtained by SPS, comparable to those of conventional hot isostatic pressed (HIP) materials but with much shorter processing time. Also, a broad range of microstructures and thus of tensile strength and ductility were obtained by performing SPS on either milled or atomized powder at different temperatures. However, SPS consolidation failed to avoid heterogeneous microstructure composed of ultrafine-grained regions surrounded by micronic grains despite of the rapid consolidation kinetics. A multiscale characterization allowed to understand and model the evolution of this complex microstructure. An analytical evaluation of the contributing mechanisms can explain the appearance of the complex grain structure and its thermal stability during further heat treatments. Inhomogeneous distribution of plastic deformation in the powder is argued to be the major cause of heterogeneous recrystallization and further grain growth during hot consolidation. Even if increasing the solute content of yttrium, titanium and oxygen does not impede abnormal growth, it permits to control the fraction and the size of the retained ultrafine grains, which is a key-factor to tailor the mechanical properties. Since precipitation through grain boundary pinning plays a significant role on grain growth, a careful characterization of the precipitation state was performed on consolidated ODS steels. The experimental data obtained by transmission electron microscopy, small angle neutron scattering and atom-probe tomography evidenced the presence of dense and nanosized particles in SPS ODS steels, similarly to what is observed in conventional ODS steels. This is of great importance since it proves that the precipitation is very rapid and mainly occurs during the heating stage of the consolidation process. Using a thermodynamic model, the precipitation kinetics of Y2O3 and Y2Ti2O7 were successfully reproduced at various consolidation temperatures. Both experimental and numerical findings agree with the rapid precipitation of nanoparticles that are then extremely stable, even at high temperature. Consequently, this model can be an efficient tool to design ODS steelsby the optimization of the precipitation state.

Depuis 30 ans, les exigences règlementaires en matière d’isolation thermique des bâtiments augmentent sans cesse. Pour mieux isoler, et conserver la surface habitable et la valeur patrimoniale, il est nécessaire d’augmenter les performances des isolants thermiques. Si les meilleurs systèmes classiques d’isolant atteignent désormais des conductivités thermiques proches de 30 mW/(m.K), les matériaux supers isolants à pression atmosphérique affichent moins de 18 mW/(m.K) et sont à base d’aérogels de silice. Cette matière première doit ses excellentes performances thermiques, à d’une part la taille de ces nanopores inférieure à 70nm, et d’autre part leur très forte quantité. Ceci induit par contre de très faibles propriétés mécaniques, les systèmes super isolants formulés avec des aérogels sont donc toujours des composites : empilement granulaire faiblement lianté. Pour développer l’optimisation de ces formulations, il est nécessaire de disposer d’outils de caractérisation microstructurales multiéchelles dédiés aux aérogels et au suivi pas à pas des étapes d’élaboration post synthèse. Ce travail de thèse a pour objectif de les mettre en place et de les valider. Les matériaux supports de cette thèse, sont des aérogels de silice hydrophobes granulaires et deux formulations liantées en phase aqueuse. Ces formulations architecturées, par une faible fraction volumique de liant organique de taille nanométrique, se distinguent par la taille et le type de surfactant employé, et les performances tant thermiques que mécaniques obtenues. Tout d’abord, le réseau poreux de silice à l’échelle nanométrique a été imagé et caractérisé par tomographie électronique. Cette partie vise à fournir une distribution en taille de pores, particules et agrégats, destinée à alimenter des modèles thermo-mécaniques. Dans un second temps, l’empilement granulaire des aérogels non liantés a été étudié par tomographie aux rayons X. Les résultats de compacité, les morphologies des réseaux de pores, et de grains ont été couplés aux mesures de masse volumique et de porosité inter-granulaire afin de dégager un lien entre microstructure de l’empilement granulaire et conductivité thermique mesurée. Enfin, les interactions aérogels de silice/liant sont imagées en utilisant l’ESEM wet-stem. Une méthodologie quantitative permet ensuite de s’assurer que le surfactant employé induit bien d’une part une dispersion homogène des aérogels, et d’autre part un réseau texturé de liant. Pour conclure, les propriétés thermiques et mécaniques sont mesurées sur les composites référence et des composites innovants avec une étude détaillée des microstructures formées en synergie. Des pistes d’optimisation matériau par opacification intra-granulaire des aérogels sont proposées, un nouveau surfactant est infirmé. Les outils développés valident ainsi leur pertinence pour assurer la qualification des futures formulations de matériaux super isolants. / The national objectives on the reduction of the rejections of greenhouse gases bring to the necessity of a thermal renovation for 75 % of the French buildings. As the requirements for old and new buildings increase their standards, design thinner and more efficient insulation materials is of great and increasing interest. New insulating materials with thermal conductivities lower than the still dry air (25 mW / (m. K)), such as based silica xerogel products (15 mW / ( m.K )), recently developed, are an interesting choice to answer those new fonctionnalities. In our study, silica xerogels (porosity > 80 %, specific surface > 600 m ²/g) are available as granular materials and binded stiff composite boards (xerogels / latex). The optimization of these materials requires to understand the link between their microstructure, their thermal conductivity and their mechanical behaviour.