A discussion concerning the frame, foundation, midsection and stair of the Odd Fellows Lodge. Influenced by the precedents of rural Virginia's pragmatic building techniques and the personal and poetic work of architect Carlo Scarpa, the interventions to the Lodge maintain its gentle existence while asserting a new presence as an introduction to downtown Blacksburg. / Master of Architecture

Bipolar plate material and fabrication costs make up a significant fraction of the total cost in a polymer electrolyte membrane fuel cell stack. In an attempt to reduce these costs, a novel manufacturing method was developed for use with composite materials. Conductive fillers were mixed with a polypropylene binder and molded into single cell monopolar plates. A fuel cell test stand, capable of testing six cells simultaneously, was used for long-term corrosion testing. In-situ tests took place in 5 cm2 active area fuel cells with cathode humidification. Using data from test cells containing graphite monopolar plates as a baseline, two composite formulations, were able to produce power at 66-79% of the baseline power. Power output from one cell remained in this range for over 200 hours, while the other sample experienced surface oxidation and eventually failed. With improvements in part conductivity coming from conductive polymers, this manufacturing technique holds the promise of producing monopolar and bipolar plates that could eventually be scaled up for use in fuel cell stacks. / Master of Science

This case study investigates the potential graphite circular economy within the lithium-ion battery industry, intending to create sustainable management of graphite waste streams. The improper handling of graphite as waste amplifies the carbon footprint and incurs additional costs for battery recyclers. Unlike cathode materials in batteries, graphite regeneration into battery-grade material has not beenindustrialized. Therefore, the study investigates recycling and other alternative approaches to obtain the circularity of graphite. The research explores downcycling, recycling, and upcycling business modelsfor graphite from lithium batteries. With the aim to maximize value and minimize efforts and associated costs. As per methods, an exploratory qualitative method was employed with the data mainly collected through interviews with actors in the graphite sector and recycling technologies. The findings showeconomic viability, feasibility, market dynamic, and regulatory aspects as crucial considerations for the decision-making of battery recyclers. Given the novelty of the material, evaluating technical feasibility through research and development requires coordination with potential partners. Several potential customer options, including graphene applications, steel and refineries, and refractory products, are proposed, each involving a respective business model. Furthermore, the study suggests diversifying partners and establishing partnerships with material receivers as a short-term strategy while awaiting advancements in recycling and upcycling technologies.

23000 tonnes de déchets graphites seront générés lors du démantèlement de la première filière de réacteurs en France (9 réacteurs Uranium Naturel Graphite Gas, UNGG). Ces déchets radioactifs sont classés dans la catégorie Faible Activité Vie Longue (FAVL). Dans le cadre de la loi, l’agence nationale pour la gestion des déchets radioactifs (Andra) étudie un concept de stockage à faible profondeur. Cette étude s’intéresse plus particulièrement au carbone 14, qui est un des principaux radionucléides à vie longue (5730 ans) dans les déchets graphite, mais aussi au tritium qui est l’un des principaux contributeurs de la radioactivité à court terme. Ces deux radionucléides ont la particularité d’exister sous différentes formes, aussi bien en phase gaz (14CO2, HT,…) qu’en phase liquide (14CO32-, HTO,…). Leur spéciation va influencer leur migration du stockage vers l’environnement. Des expériences de lixiviation en milieu alcalin (NaOH 0,1mol.L-1, simulant les conditions de stockage), ont été réalisées sur des échantillons de graphites irradiés provenant de deux réacteurs : SLA2 et G2, afin de quantifier leur relâchement et de définir leur spéciation. Les études montrent que le carbone se trouve aussi bien en phase gaz qu’en phase liquide. Dans la phase gaz, le relâchement est faible (< 0,1%), et correspond à des formes oxydables. Le carbone 14 est relâché majoritairement en phase liquide : 65% de la fraction d’inventaire relâchée est sous forme de carbone 14 inorganique, et 35% de carbone 14 organique. Deux formes de tritium ont été identifiées dans la phase gaz : HTO et HT/Tritium Organiquement Lié. Plus de 90% du tritium en phase gaz se trouve sous forme HT/TOL, mais ce relâchement est faible (<0,1%). Majoritairement le tritium est en phase liquide sous forme HTO. / 23000 tons of graphite wastes will be generated during dismantling of the first generation of French reactors (9 gas cooled reactors). These wastes are classified as Long Lived Low Level wastes (LLW-LL). As requested by the law, the French National Radioactive Waste Management Agency (Andra) is studying concepts of low-depth disposals.In this work we focus on carbon 14, the main long-lived radionuclide in graphite waste (5730y), but also on tritium, which is the main contributor to the radioactivity in the short term. Carbon 14 and tritium may be released from graphite waste in many forms in gaseous phase (14CO2, HT…) or in solution (14CO32-, HTO…). Their speciation will strongly affect their migration from the disposal site to the environment. Leaching experiments, in alkaline solution (0.1 M NaOH simulating repository conditions) have been performed on irradiated graphite, from Saint-Laurent A2 and G2 reactors, in order to quantify their release and characterize their speciation. The studies show that carbon 14 exists in both gaseous and aqueous phases. In the gaseous phase, release is weak (<0.1%) and corresponds to oxidizable species. Carbon 14 is mainly released into liquid phase, as both inorganic and organic species. 65% of released fraction is inorganic and 35% organic carbon. Two tritiated species have been identified in gaseous phase: HTO and HT/Organically Bond Tritium. More than 90% of tritium in that phase corresponds to HT/OBT. But release is weak (<0.1%). HTO is mainly in the liquid phase.

This thesis work deals with the volume changes during the solidification of cast irons and peritectic steels. The volume changes in casting metals are related to the expansion and/or contraction of the molten metal during solidification. Often, different types of shrinkage, namely macro- and micro-shrinkage, affect the casting quality. In addition to that, exposure of the metal casting to higher contraction or expansion during the solidification might also be related to internal strain development in samples, which eventually leads to surface crack propagation in some types of steel alloys during continuous casting. In consequence, a deep understanding of the mechanisms and control of the solidification will improve casting quality and production. All of the experiments during the entire work were carried out on laboratory scale samples. Displacement changes during solidification were measured with the help of a Linear Variable Displacement Transformer (LVDT). All of the LVDT experiments were performed on samples inside a sand mould. Simultaneously, the cooling curves of the respective samples during solidification were recorded with a thermocouple. By combining the displacement and cooling curves, the volume changes was evaluated and later used to explain the influence of inoculants, carbon and cooling rates on volume shrinkages of the casting. Hypoeutectic grey cast iron (GCI) and nodular cast iron (NCI) with hypo-, hyper- and eutectic carbon compositions were considered in the experiments from cast iron group. High nickel alloy steel (Sandvik Sanbar 64) was also used from peritectic steel type. These materials were melted inside an induction furnace and treated with different types of inoculants before and during pouring in order to modify the composition. Samples that were taken from the LVDT experiments were investigated using a number of different  methods in order to support the observations from the displacement measurements:  Differential Thermal Analysis (DTA), to evaluate the different phase present; Dilatometry, to see the effect of cooling rates on contraction for the various types of alloys; metallographic studies with optical microscopy; Backscattered electrons (BSE) analysis on SEM S-3700N, to investigate the different types of oxide and sulphide nuclei; and bulk density measurements  by applying Archimedes' principle. Furthermore, the experimental volume expansion during solidification was compared with the theoretically calculated values for GCI and NCI. It was found that the casting shows hardly any shrinkage during early solidification in GCI, but in the eutectic region the casting expands until the end of solidification. The measured and the calculated volume changes are close to one another, but the former shows more expansion. The addition of MBZCAS (Si, Ca, Zr, Ba, Mn and Al) promotes more flake graphite, and ASSC (Si, Ca, Sr and Al) does not increase the number of eutectic cells by much. In addition to that, it lowers the primary austenite fraction, promotes more eutectic growth and decreases undercooled graphite and secondary dendritic arm spacing (SDAS). As a result, the volume expansion changes in the eutectic region. The expansion during the eutectic growth increase with an increase in the inoculant weight percentage. At the same time, the eutectic cells become smaller and increase in number. The effect of the inoculant and the superheat temperature shows a variation in the degree of expansion/contraction and the cooling rates for the experiments. Effective inoculation tends to homogenize the eutectic structure, reducing the undercooled and interdendritic graphite throughout the structure. In NCI experiments, it was found that the samples showed no expansion in the transversal direction due to higher micro-shrinkages in the centre, whereas in the longitudinal direction the samples shows expansion until solidification was complete.   The theoretical and measured volume changes agreed with each other. The austenite fraction and number of micro-shrinkage pores decreased with increase in carbon content. The nodule count and distribution changes with carbon content. The thermal contraction of NCI is not influenced by the variation in carbon content at lower cooling rates. The structural analysis and solidification simulation results for NCI show that the nodule size and count distribution along the cross-sections at various locations are different due to the variation in cooling rates and carbon concentration. Finer nodule graphite appears in the thinner sections and close to the mold walls. A coarser structure is distributed mostly in the last solidified location. The simulation result indicates that finer nodules are associated with higher cooling rate and a lower degree of microsegregation, whereas the coarser nodules are related to lower cooling rate and a higher degree of microsegregation. As a result, this structural variation influences the micro-shrinkage in different parts. The displacement change measurements show that the peritectic steel expands and/or contracts during the solidification. The primary austenite precipitation during the solidification in the metastable region is accompanied by gradual expansion on the casting sides. Primary δ-ferrite precipitation under stable phase diagram is complemented by a severe contraction during solidification. The microstructural analysis reveals that the only difference between the samples is grain refinement with Ti addition. Moreover, the severe contraction in solidification region might be the source for the crack formation due to strain development, and further theoretical analysis is required in the future to verify this observation. / <p>QC 20170228</p>

Le fonctionnement des batteries lithium-ion, qu’il soit normal ou dans des conditions abusives, est accompagné d’une génération de gaz en particulier lors des premiers cycles. Celle-ci est intrinsèque au dispositif et est soumise à de nombreux paramètres tels que les matériaux d’électrodes utilisés, l’électrolyte ou encore les conditions opératoires. Cette génération de gaz est délétère : elle conduit à l’augmentation de la pression interne des batteries et pose donc des problèmes de sécurité. Cette étude vise à quantifier les volumes de gaz générés et à comprendre les mécanismes liés à la surpression dans les batteries. A cet effet, le format de batterie « pouch cell » a été adopté tout au long de ce travail de thèse. L’électrolyte choisi est le mélange EC:PC:3DMC + 1 mol.L-1 LiPF6. La première partie de ce travail est dédiée à la mise au point d’un protocole expérimental basé sur (i) l’analyse des matériaux d’électrodes (NMC, LFP, Gr, et LTO), (ii) la solubilité de gaz (O2, H2) comparées à (CO2, CH4) par PVT, et (iii) la quantification des volumes de gaz générés durant le cyclage en pouch cell, corrélée aux performances électrochimiques. Une analyse préalable en demi-piles et en dispositifs complets Gr//NMC et LTO//LFP a également été réalisée afin d’anticiper les performances attendues en pouch cells. Une analyse critique des données (de la littérature et de nos mesures) a permis de définir une procédure optimisée pour obtenir des résultats reproductibles et comparables lors des mesures de volume en pouch cells. La seconde partie de cette thèse consiste en la quantification du volume de gaz produit au cours du cyclage des pouch cells Gr//NMC, Gr//LFP, LTO//LFP et LTO//NMC. Ainsi, les tensions de fin de charge, l’effet du sel et de la température ont été discutés pour dégager les paramètres déterminants dans la génération de gaz en particulier lors de la formation de la SEI. Enfin, une analyse de la composition du gaz récupéré a été effectué par GC-MS et FTIR. A partir de résultats obtenus, des mécanismes ont été proposés et discutés. / The functioning of lithium-ion batteries, may it be under normal use or under abusive conditions, is accompanied by gas generation, especially during the first cycles. This extent of gas generation is dependent on the choice of electrode materials, the electrolyte, and the operating conditions. This gas generation is detrimental: the build-up of pressure leads to the over-pressure in the battery, raising serious concerns. This study is aimed at understanding the fundamental mechanisms governing these reactions. To do so, the « pouch cell » configuration was adopted throughout this thesis. The electrolyte we worked on is the mixture EC:PC:3DMC + 1 mol.L-1 LiPF6. The first chapter of this work is dedicated to development of an experimental protocol based on (i) the analysis of the electrodes materials (NMC, LFP, Gr and LTO), (ii) the gas solubilities (O2, H2) compared to (CO2, CH4) by PVT method, and (iii) the quantification of the volume of generated gases during the cycling of pouch cells which was correlated to the electrochemical performances. A preliminary analysis of half-cells and full cells Gr//NMC and LTO//LFP were also conducted to foresee the performances of the pouch cells. A critical analysis of data taken from the literature and from our own experiments enabled the optimization of a proper procedure to get reproducible and comparable results. The second part of this thesis consists in the quantification of the volume of gases generated during the cycling of Gr//NMC, Gr//LFP, LTO//LFP and LTO//NMC pouch cells. In that respect, the voltages of the end of charge and the effect of salt and of temperature were discussed to figure out the essential parameters in the gas generation and in particular during the formation of SEI. Lastly, a compositional analysis of gases was performed using GC-MS and FTIR. Based on those results, a mechanism is proposed and discussed herein.

De nos jours, les matériaux carbonés macroscopiques font face à un nombre croissant d'applications en catalyse, soit en tant que supports, soit directement en tant que catalyseurs sans métal. Cependant, il reste difficile de développer un support de catalyseur hiérarchisé à base de. carbone ou un catalyseur utilisant un procédé de synthèse beaucoup plus simple. À la recherche de nouveaux matériaux carbonés structurés pour la catalyse hétérogène, nous avons exploré le potentiel du feutre de carbone / graphite du commerce (FC / FG). Le but du travail décrit dans cette thèse a été le développement du monolithe FG et FC en tant que catalyseur sans métal pour les réactions d’oxydation en phase gazeuse et en tant que support de catalyseur, notamment pour le palladium, pour les réactions d’hydrogénation en phase liquide, et leur rôle dans la performance de réaction de ces catalyseurs. En raison de leur surface de chimie inerte avec une mouillabilité inappropriée, une telle étude avait pour condition d'activer celles d'origine. Par conséquent, des FG et des FC modifiés bien arrondis ont été synthétisés avec des propriétés physico-chimiques adaptées par une série de procédés de traitement chimique, tels que l'oxydation, l'amination, la thiolation, le dopage à l'azote et au soufre. L’oxydation partielle du sulfure d’hydrogène en soufre élémentaire et l’hydrogénation sélective du cinnamaldéhyde α, β-insaturé, en tant que réactions sensibles à l’effet des propriétés du catalyseur sur l’activité et la sélectivité, combinées à des techniques de caractérisation, ont été choisis pour étudier l’effet de la matériaux carbonés sur le comportement catalytique. / Nowadays, macroscopic carbon materials are facing an increasing number of applications in catalysis, either as supports or directly as metal-free catalysts on their own. However, it is still challenging to develop hierarchical carbon-based catalyst support or catalyst using a much simple synthesis process. In the quest for novel structured carbon materials for heterogeneous catalysis we explored the potential of commercial carbon/graphite felt (CF/GF). The aim of the work described in this thesis has been the development of GF and CF monolith as metal-free catalyst for gas-phase oxidation reactions and as catalyst support, notably for palladium, for liquid-phase hydrogenation reactions, and their roles in the reaction performance of these catalysts. Due to their inert chemistry surface with inappropriate wettability, a prerequisite for such a study was to activate the origin ones. Therefore, well-rounded modified GFs and CFs were synthesized with tailored physic-chemical properties by a series of chemical treatment processes, such as oxidation, amination, thiolation, nitrogen- and sulfur-doping. The partial oxidation of hydrogen sulfide into elemental sulfur and selective hydrogenation of α, β-unsaturated cinnamaldehyde, as the sensitive test reactions to the influence of the catalyst properties on activity and selectivity, combined with characterization techniques, were chosen to investigate the effect of functionalized carbon materials on the catalytic behavior.

Des techniques combinées d'analyse/synthèse d'images et de simulation atomistique ont permis d’étudier la nanostructure/-texture de matériaux carbonés anisotropes et denses de type pyrocarbone (PyC) laminaire hautement texturé. Des représentations atomiques d’un PyC laminaire rugueux tel que préparé (AP) ainsi que d’un PyC laminaire régénéré AP et après plusieurs traitements thermiques (HT) ont été reconstruites pour mieux caractériser ces matériaux. Ces modèles comportent des domaines graphéniques de quelques nanomètres, joints entre eux par des lignes de défauts formées de paires de cycles à 5 et 7 carbones dans le plan et par des dislocations vis et des atomes tétravalents entre les plans. Les modèles les plus ordonnés ont des domaines plus étendus et un plus faible taux de connexions inter-plan. Les propriétés mécaniques et thermiques prédites à partir de ces modèles sont proches de celles du graphite et augmentent avec la cohérence intra-plan et la densité de connexions inter-plans. Des modèles de graphène polycristallins ont aussi été générés. Ils sont apparus, du point de vue structural et des propriétés mécaniques, très proches des feuillets de carbones des PyCs. Ils ont permis d'étudier la réorganisation structurale se produisant au cours du HT : formation de lignes de défauts, réparation de lacunes, … Il s'agit d'un premier pas vers l'étude de la graphitation des PyCs. La méthode de reconstruction a enfin été adaptée à l'étude de l'évolution structurale d'un graphite au cours de son irradiation par les électrons. Cela a permis d'observer à l'échelle atomique la création et la propagation des défauts au cours de l'irradiation. / Combined images analysis/synthesis techniques and atomistic simulation methods have allowed studying the nanostructure/-texture of anisotropic dense carbons of the highly textured laminar pyrocarbon (PyC) type.Atomic representations of an as-prepared (AP) rough laminar PyC as well as a regenerative laminar PyC AP and after several heat treatments (HT) were reconstructed to better characterize these materials.The models contain nanosized graphene domains connected between them by line defects formed by pairs of rings with 5 and 7 carbons inside layers and by screw dislocations and fourfold atoms between layers. The most ordered models have larger domains and a lower percentage of connections between the layers.Mechanical and thermal properties predicted from these models are close to those of graphite and increase with the coherence inside layers and the density of connections between layers.Models of polycrystalline graphene were also generated, showing structure and mechanical properties very close to those of the carbon layers extracted from PyCs. The structural reorganization occurring during the HT of such materials was studied: thinning of line defects and vacancy healing were observed. This represents a first step towards the study of the graphitization of PyCs.The reconstruction method was eventually adapted to study the structural evolution of a nuclear-grade graphite during its irradiation by electrons, allowing us to observe how defects are created and propagate during irradiation.

Les fluorures (NbF5, MoF6 et WF6) et les oxyfluorures (VOF3 et CrO2F2) de métaux de transition sont intercalés dans le graphite sous atmosphère oxydante de fluor. Ces composés (de second stade) sont utilisés en tant que précurseurs dans le but de réaliser un échange fluor-oxygène via un composé oxygéné à base de silicium: l'hexaméthyldisiloxane (HMDSO). Un mécanisme d'échange en deux étapes est proposé. Ces nouveaux matériaux présentent une réversibilité partielle vis a vis de l'intercalation électrochimique du lithium. De la même façon la réactivité des fluorures inorganiques (BF3, TiF4, NbF5, MoF6 et WF6) avec les nanotubes multiparois, élaborés par voie catalytique (Co/Al2O3), est étudié en présence de fluor. Le processus de purification suivant: traitement thermique et lavage acide est préalablement effectué. L'étude par DRX montre une intercalation partielle des nanotubes. En RPE, une modification des propriétés électroniques a pu être mise en évidence. La fluoration du [70] fullerène a une température de 320 °C, permet d'obtenir un matériau présentant une faible dispersion en composition. La liaison C-F est de type ionocovalente pour une longueur de 0,149 nm. Sa structure cristalline est cubique face centrée (cfc, a = 1,7949 nm). Les tests électrochimiques montrent, outre une défluoration de la molécule de C70, une intercalation réversible de lithium; ces deux phénomènes étant en compétition. La réduction de fluorures de graphite (covalents ou ioniques) par différentes méthodes (thermique, chimique et électrochimique) conduit à l'obtention de carbones désordonnés. Le stockage du lithium par voie électrochimique s'y effectue par l'intermédiaire de deux phénomènes situées à E < 0,2 V et à E > 0,8 V. Le premier est attribué à l'insertion du lithium entre les plans graphitiques ainsi qu'a l'adsorption de lithium dans les pores créés par le processus de réduction. A plus haut potentiel la dissociation des liaison Li-X de bord de plans conduit à une capacité supplémentaire.

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