<p>Modern reactors promise enhanced capabilities not previously possible including integration with the smart grid, remote monitoring, reduced operation and maintenance costs, and more efficient operation. . Modern reactors are designed for installation to remote areas and integration to the electric smart grid, which would require the need for secure undisturbed remote control and the implementation of two-way communications and advanced digital technologies. However, two-way communications between the reactor facility, the enterprise network and the grid would require continuous operation data transmission. This would necessitate a deep understanding of cybersecurity and the development of a robust cybersecurity management plan in all reactor communication networks. Currently, there is a limited number of testbeds, mostly virtual, to perform cybersecurity research and investigate and demonstrate cybersecurity implementations in a nuclear environment. To fill this gap, the goal of this thesis is the development of a real-time cyber-physical testbed with real operational and information technology data to allow for cybersecurity research in a representative nuclear environment. In this thesis, a prototypic cyber-physical testbed was designed, built, tested, and installed in PUR-1. The cyber-physical testbed consists of an Auxiliary Moderator Displacement Rod (AMDR) that experimentally simulates a regulating rod, several sensors, and digital controllers mirroring Purdue University Reactor One (PUR-1) operation. The cyber-physical testbed is monitored and controlled remotely from the Remote Monitoring and Simulation Station (RMSS), located in another building with no line of sight to the reactor room. The design, construction and testing of the cyber-physical testbed are presented along with its capabilities and limitations. The cyber-physical testbed network architecture enables the performance of simulated cyberattacks including false data injection and denial of service. Utilizing the RMSS setup, collected information from the cyber-physical testbed is compared with real-time operational PUR-1 data in order to evaluate system response under simulated cyber events. Furthermore, a physics-based model is developed and benchmarked to simulate physical phenomena in PUR-1 reactor pool and provide information about reactor parameters that cannot be collected from reactor instrumentation system.</p>

Industrial revolutions bring dynamic change to industry through major technological advances (Freeman & Louca, 2002). People and companies must take advantage of industrial revolutions in order to reap its benefits (Bruland & Smith, 2013). Currently, the 4th industrial revolution, industry is transforming advanced manufacturing and engineering capabilities through digital transformation. Company X’s production system was investigated in the research. Detailed evaluation the production process revealed bottlenecks and inefficiency (Melton, 2005). Using the Digital Twin and Discrete Event Factory Simulation, the researcher gathered factory and production input data to simulate the process and provide a system level, holistic view of Company X’s production system to show how factory simulation enables process improvement. The National Academy of Engineering supports Discrete Event Factory Simulation as advancing Personalized Learning through its ability to meet the unique problem solving needs of engineering and manufacturing process through advanced simulation technology (National Academy of Engineering, 2018). The directed project applied two process optimization experiments to the production system through the simulation tool, 3DExperience wiht the DELMIA application from Dassualt Systemes (Dassault, 2018). The experiment resulted in a 10% improvement in production time and a 10% reduction in labor costs due to the optimization

Solid waste management is a global issue that affects everyone. The management of waste collection routes is a critical challenge in urban environments, primarily due to inefficient routing. This thesis investigates the use of real-time virtual replicas, namely Digital Twins to optimize waste collection routes. By leveraging the capabilities of digital twins, this study intends to improve the effectiveness and efficiency of waste collection operations. The ‘gap’ that the study aims to uncover is hence at the intersection of smart cities, Digital Twins, and waste collection routing. The research methodology comprises of three key components. First, an exploration of five widely used metaheuristic algorithms provides a qualitative understanding of their applicability in vehicle routing, and consecutively waste collection route optimization. Building on this foundation, a simple smart routing scenario for waste collection is presented, highlighting the limitations of a purely Internet of Things (IoT)-based approach. Next, the findings from this demonstration motivate the need for a more data-driven and intelligent solution, leading to the introduction of the Digital Twin concept. Subsequently, a twin framework is developed, which encompasses the technical anatomy and methodology required to create and utilize Digital Twins to optimize waste collection, considering factors such as real-time data integration, predictive analytics, and optimization algorithms. The outcome of this research contributes to the growing concept of smart cities and paves the way toward practical implementations in revolutionizing waste management and creating a sustainable future. / Sophantering är ett globalt problem som påverkar alla, och hantering av sophämtningsrutter är en kritisk utmaning i stadsmiljöer. Den här avhandlingen undersöker användningen av virtuella kopior i realtid, nämligen digitala tvillingar, för att optimera sophämtningsrutter. Genom att utnyttja digitala tvillingars förmågor, avser den här studien att förbättra effektiviteten av sophämtning. Forskningsmetoden består av tre nyckeldelar. Först, en undersökning av fem välanvända Metaheuristika algoritmer som ger en kvalitativ förståelse av deras applicerbarhet i fordonsdirigering och således i optimeringen av sophämtningsrutter. Baserat på detta presenteras ett enkelt smart ruttscenario för sophämtning som understryker bristerna av att bara använda Internet of Things (IoT). Sedan motiverar resultaten av demonstrationen nödvändigheten för en mer datadriven och intelligent lösning, vilket leder till introduktionen av konceptet med digitala tvillingar. Därefter utvecklas ett ramverk för digitala tvillingar som omfattar den tekniska anatomin och metod som krävs för att skapa och använda digitala tvillingar för att optimera sophämtningsrutter. Dessa tar i beaktning faktorer såsom realtidsdataintegrering, prediktiv analys och optimeringsalgoritmer. Slutsatserna av studien bidrar till det växande konceptet av smarta städer och banar väg för praktisk implementation i revolutionerande sophantering och för skapandet för en hållbar framtid.

<p>A thesis study investigating the development and evaluation of a computer vision (CV) system for a manufacturing assembly task is reported. The CV inference results are compared to a Manufacturing Process Plan and an automation method completes a buyoff in the software, Solumina. Research questions were created and three hypotheses were tested. A literature review was conducted recognizing little consensus of Industry 4.0 technology adoption in manufacturing industries. Furthermore, the literature review uncovered the need for additional research within the topic of CV. Specifically, literature points towards more research regarding the cognitive capabilities of CV in manufacturing. A CV system was developed and evaluated to test for 90% or greater confidence in part detection. A CV dataset was developed and the system was trained and validated with it. Dataset contextualization was leveraged and evaluated, as per literature. A CV system was trained from custom datasets, containing six classes of part. The pre-contextualization dataset and post-contextualization dataset was compared by a Two-Sample T-Test and statistical significance was noted for three classes. A python script was developed to compare as-assembled locations with as-defined positions of components, per the Manufacturing Process Plan. A comparison of yields test for CV-based True Positives (TPs) and human-based TPs was conducted with the system operating at a 2σ level. An automation method utilizing Microsoft Power Automate was developed to complete the cognitive functionality of the CV system testing, by completing a buyoff in the software, Solumina, if CV-based TPs were equal to or greater than human-based TPs.</p>

Underhåll är en aktivitet som varje produktion vill undvika så mycket som möjligt på grund av kostnaderna och tiden som anknyts till den. Trots detta så är en väl fungerande underhållsverksamhet väsentlig för att främja produktionens funktionssäkerhet och tillgänglighet att tillverka. En effektiv underhållsorganisation går däremot inte ut på att genomföra mer underhåll än vad som egentligen är nödvändigt utan att genomföra underhåll i rätt tid. På traditionellt sätt så genomförs detta genom att ersätta slitage delar och serva utrustningen med fastställda mellanrum för att förebygga att haveri, vilket kallas för förebyggande underhåll. De tidsintervaller som angivits för service bestäms av leverantörerna och grundar sig i en generell uppskattning av slitagedelarnas livslängd utifrån tester och analys. Till skillnad från att köra utrustningen till den går sönder som kallas för Avhjälpande underhåll så kan underhåll genomföras vid lämpliga tider så att det inte påverkar produktion och tillgänglighet. Men de tidsintervall som leverantörerna rekommenderar till företagen garanterar inte att slitage delen håller sig till det intervallet, delarna kan exempelvis rasa tidigare än angivet eller till och med hålla längre. Av denna anledning är det naturliga steget i underhållets utveckling att kunna övervaka utrustningens hälsa i hopp om att kunna förutspå när och varför ett haveri ska uppstå. Den här typen av underhåll kallas för tillståndsbaserat och prediktivt underhåll och medför ultimat tillgänglighet av utrustning och den mest kostnadseffektiva underhållsorganisationen, då god framförhållning och översikt uppnås för att enbart genomföra underhåll när det behövs. Det som gör tillståndsbaserat och prediktivt underhåll möjligt är den fjärde industriella revolutionen “Industri 4.0” och teknologierna som associeras med den som går ut på absolut digitalisering av produktionen och smarta fabriker. Teknologier som IoT, Big Dataanalys och Artificiell Intelligens används för att koppla upp utrustning till nätet med hjälp av givare för att samla in och lagra data som ska användas i analyser för att prognosera dess livslängd. Uppdragsgivaren AstraZeneca i Södertälje tillverkar olika typer av läkemedel som många är livsviktiga för de patienter som tar dessa mediciner. Om AstraZenecas produktion står still på grund av fel i utrustningen kommer det inte enbart medföra stora ekonomiska konsekvenser utan även påverka de människor som med livet förlitar sig på den medicin som levereras. För att försäkra produktionens tillgänglighet har AstraZeneca gjort försök att tillämpa tillståndsbaserat och prediktivt underhåll men det är fortfarande enbart i startgroparna. Eftersom ventilation är kritisk del av AstraZeneca produktion då ett fel i ventilationssystemet resulterar i totalt produktionsstopp i byggnaden förens problemet åtgärdas och anläggningen sanerats blev det även rapportens fokusområde. Arbetets uppgift går därför ut på att undersöka möjligheter för AstraZeneca att utveckla deras prediktiva och tillståndsbaserat underhåll på deras ventilationssystem, för att sedan kunna identifiera och presentera förslag på åtgärder. Dessa förslag analyserades sedan med hjälp av verktygen QFD-Matris och Pugh-Matris för att kunna uppskatta vilket förslag som är mest kostnadseffektivt, funktions effektivt samt vilket förslag som kommer tillföra mest nytta för underhållet på AstraZeneca. / Maintenance is an activity that every production wants to avoid as much as possible due to the costs and the time associated with it. Despite this, a well-functioning maintenance operation is essential to promote the production's availability to manufacture and operational reliability. Running an efficient maintenance operation is not about carrying out more maintenance than is necessary but carrying out the right amount of maintenance at the right time. Traditionally speaking this is done by replacing worn parts and servicing the equipment at set intervals to prevent breakdowns, this method is called preventive maintenance. The intervals specified for service are determined by the suppliers and are based on general estimates of the service life for the spare parts from test and analytics. Preventive maintenance allows for maintenance to be carried out at appropriate time to not affect production and availability unlike running the equipment until breakdown, which is called reactive maintenance. However, these intervals that the suppliers recommend do not guarantee that the parts adhere to the given interval, the part can for example break down earlier than expected or even outlast its prescribed lifetime. Because of this, the natural step in the development of maintenance is giving companies the ability to monitor the health of the equipment in hope of being able to predict potential breakdowns. This is what Condition-Based and predictive maintenance is and it provides the ultimate availability of equipment and the most cost-effective maintenance organization, because the good foresight and overview allows maintenance to be carried out only when needed. The fourth industrial revolution “Industry 4.0”, absolute digitalization of production, smart factories and all the technologies associated with this is what makes this type of maintenance possible. Technologies such as IoT, Big Data Analytics and Artificial Intelligence are used to connect equipment to the network using sensors so that data can be stored and collected to be analyzed to forecast the lifespan of parts and equipment. AstraZeneca in Södertälje manufactures different types of medicine, many of which are vital for the patients who take them. If their production comes to a standstill due to equipment failure, it will not only have major financial consequences but also greatly affect the people who rely on the medicine offered with their lives. To ensure the availability of production, AstraZeneca has made attempts to apply condition-based and predictive maintenance, but it is still only in its infancy. Since ventilation is a critical part of AstraZeneca's production, as a failure here will result in a total production stoppage for the building affected and will not resume before the problem is remedied and the plant is decontaminated, it also became the report's focus area. The task at hand is therefore to investigate the opportunities AstraZeneca must develop their predictive and condition-based maintenance for their ventilation systems, in order to be able to present proposals for measures. The proposals will then be analyzed using tools like the QFD-Matrix and the Pugh-Matrix in order to estimate which is more cost effective, function effective and which one will bring the most benefit to AstraZeneca.