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α-Al2O3 is an important refractory material which has numerous technical applications: as an in situ growing self-healing oxide scale, as a massive material and as reinforcement fibres in composites. For modelling diffusion controlled processes (creep, sintering, alpha-alumina scale growth on aluminium bearing Fe or Ni base alloys) it is necessary to study self-diffusion of the constituent elements.

This dissertation describes the preparation of a novel inorganic membrane for hydrogen permeation and its application in a membrane reactor for the study of the methane steam reforming reaction. The investigations include both experimental studies of the membrane permeation mechanism and theoretical modeling of mass transfer through the membrane and simulation of the membrane reactor with 1-D and 2-D models. A hydrothermally stable and hydrogen selective membrane composed of silica and alumina was successfully prepared on a macroporous alumina support by chemical vapor deposition in an inert atmosphere at high temperature. Before the deposition of the silica-alumina composite, multiple graded layers of alumina were coated on the alumina support with a mean pore size of 100 nm by the sequential application of three boehmite sols with gradually decreasing sol particle sizes of 630, 200 and 40 nm, respectively. The resulting supported composite alumina-silica membrane had high permeability for hydrogen in the order of 10-7 mol m-2 s-1 Pa-1 at 873 K with a H2 /CH4 selectivity of 940 and exhibited much higher stability to water vapor at the high temperature of 873 K. In addition, the same unusual permeance order of Heï¼ H2ï¼ Ne previously observed for the pure silica membrane was also observed for the alumina-silica membrane, indicating that the silica structure did not change much after introduction of the alumina. The permeation of hydrogen and helium through vitreous glass and silica membranes was modeled using ab initio density functional calculations. Comparison of the calculated activation energies to those reported for vitreous glass (20—40 kJ mol -1) indicated the presence of 5- and 6-membered siloxane rings, consistent with the accepted structure of glass as a disordered form of cristobalite. The experimental studies of the steam reforming of methane were examined at various temperatures (773-923 K) and pressures (1-20 atm) with a commercial Ni/MgAl2O4 catalyst in a hydrogen selective silica-alumina membrane reactor and compared with a packed bed reactor. One-dimensional and two-dimensional modeling of the membrane rector and the packed bed reactor were performed at the same conditions and their performances were compared with the values obtained in the experimental study. Improved methane conversions and hydrogen yields were obtained in the membrane reactor compared to the packed bed reactor at all temperatures and pressures. From the two modeling studies, it was also found out that the two-dimensional model performed better in the membrane reactor case especially at higher pressures. / Ph. D.

Pt-supported catalysts are widely used industrially for hydrogenation reactions. However, the kinetics of hydrogen activation, a critical step for any hydrogenation reaction, is still not well understood on supported Pt surfaces. Recent studies had shown that activity and selectivity vary with Pt nuclearity for the acetylene semihydrogenation reaction, increasing in activity and decreasing in selectivity while increasing the particle size from single atoms (SA) to sub-nanoclusters to nanoparticles (NP), attributing the cause of these differences on activities to the activity of H2 activation in the H/D isotopic exchange reaction. In this work, the kinetics of H2 is studied by performing the H2-D2 isotopic exchange reaction on Pt-supported catalysts with different nuclearity to extract the activation barriers and pre-exponential factors for dissociating adsorption and associative desorption (Eads, Edes, and vads, vdes respectively) from the microkinetic model derived from the Bonhoeffer Farkas mechanism, this to perform a more in-depth analysis regarding the differences in activity when comparing the H2 adsorption energy (Eads+ = Eads-Edes) and frequency factors as a function of nuclearity. Experiments were carried out in a quartz tubular fixed bed reactor coupled with a Mass Spectrometer to analyze the product gas by carrying out both, an integral analysis (from 0 to equilibrium conversion) by performing light-off experiments and differential analysis (low conversions) by performing Arrhenius experiments in the low and high coverage regions. / Master of Science / Hydrogenation is a chemical reaction widely used in the petrochemical industry for the refining process where a substance reacts with molecular hydrogen H2 adding pairs of H atoms to compounds. However, hydrogen is unreactive towards other substances in the absence of metal catalysts such as platinum (Pt), which dramatically accelerates the reaction rates making hydrogenation reaction possible. In industry, metallic catalysts are found as supported catalysts where the precious metal is supported on materials with higher thermal and mechanical stability to endure the operation conditions. Depending on the pretreatment conditions the size of metallic particles on the support can be manipulated, giving place to samples made of the same materials but different particle sizes with different properties. There are two critical steps during hydrogenation reactions the first one is the hydrogen activation which consists of the dissociation and adhesion of the two hydrogen atoms from the molecular hydrogen on the metallic surface and the second one is the reverse process where two hydrogen atoms recombine and are released from the metallic surface. Both steps involve a minimum amount of energy to dissociate and recombine hydrogen atoms which are strongly dependent on the metallic particle sizes. The goal of this thesis is to extract these dissociation and recombination energies of hydrogen on platinum particles of different sizes supported on alumina.

To meet the requirements of precise temperature monitoring at high temperatures in extremely corrosive environments, such as in coal gasifiers, a new sensor technology has been developed. This optical, ultra high temperature measurement system utilizes single crystal sapphire as a sensing element. A series of experiments was performed to determine the corrosion resistance of single crystal sapphire and single crystal fully stabilized cubic zirconia at high temperatures in coal slag and soda lime glass. The amount of corrosion of sapphire and zirconia in corrosive slags was measured at 1200°C, 1300°C, and 1400°C for different exposure times. The microstructural features at the interface of sapphire and zirconia were investigated using SEM and EDX analysis. The experimental measurements as well as SEM micrographs show very little or no degradation of sapphire and zirconia samples in corrosive slags. An interesting phenomenon was observed in the EDX scans of sapphire in the coal slag: the iron from the slag appears to have completely separated from the silicon and deposited at the sapphire surface. This interesting observation can be further explored to study whether this iron layer can be used to control the corrosion of sapphire. / Master of Science

Le secteur aéronautique connaît un important essor depuis les années 1960, avec pour conséquence l’augmentation majeure des températures de fonctionnement des turbines. L’utilisation de capteurs, au plus proche de la chambre de combustion, est nécessaire pour maîtriser les performances des turboréacteurs. Cela justifie le besoin industriel de développer des assemblages céramique-métal résistants à un environnement sévère (>1100°C sous air, vibrations, etc.)L’alumine est sélectionnée en raison de son caractère isolant à haute température. La principale difficulté réside dans le choix du substrat métallique, qui doit être à la fois : réfractaire, résistant à l’oxydation, pour un coût abordable. Le potentiel d’un carbure ternaire (de type phase MAX) est évalué en tant que substrat métallique. La composition des brasures est ajustée pour chaque système afin de garantir : une tenue en température, une excellente ductilité et une compatibilité métallurgique vis-à-vis du substrat métallique.Des brasures ternaires Au-Pd-Pt sont formulées et élaborées. Les contours de solidus et de liquidus de ce ternaire sont déterminés expérimentalement. Les mécanismes de diffusion, de dissolution ou encore de pénétration inter-granulaire, à l’interface métal/brasure, sont décrits afin d’apporter des améliorations aux systèmes développés. Au cours du brasage, la diffusion de l’aluminium des substrats alumino-formeurs vers la brasure est prédominante, malgré la mise en place d’une barrière de diffusion. Le recours à des substrats métalliques nobles s’avère incontournable.Les paramètres géométriques et chimiques de l’assemblage sont établis pour chaque nouveau système étudié sur la base des processus physico-chimiques survenant au cours du brasage et du vieillissement sous air. Les meilleurs assemblages développés présentent une excellente herméticité après brasage. Les essais de vieillissement en cyclage thermique, dans des conditions sévères, sollicitent fortement la liaison céramique-brasure jusqu’à la rupture interfaciale. Deux voies d’améliorations sont proposées pour assurer la durabilité de la liaison céramique-brasure au cours du cyclage thermique. / Aerospace technology developments are blooming. Since the 1960’s the Turbine Entry Temperature for aero-engines gas turbines keeps rising to improve their efficiency. Sensors working close to the combustion chamber are required in order to master the turbine performances. This results in an industrial urge to develop ceramic-to-metal assemblies able to endure severe engine environment (>1100°C under air, vibrations, etc.)The choice of an alumina as the ceramic part ensures a good insulation at high temperature. The main issue remains the metallic material which must be refractory, resistant to oxidation and affordable. The application of a ternary carbide (phase MAX) is tested. The braze alloy composition is adjusted to each system so as to provide a good ductility, thermal stability and a metallurgical matching as regards dissolution and brittle compounds formation.Braze alloys based on the Au-Pd-Pt system are investigated. The aforesaid liquidus and solidus surfaces are defined from experimental measures. Diffusion, dissolution and inter-granular penetration at the metal/braze alloy interface are described to suggest improvements. Aluminum diffusion from alumina-forming materials towards the braze alloy is the dominant phenomenon during brazing, despite the use of a diffusion barrier. The use of noble materials for the metallic substrate is mandatory.Geometrical and chemical assembly parameters are defined for selected brazed system based on the physicochemical interactions occurring during brazing and aging under air. The best brazed assemblies present an excellent hermeticity after brazing. Thermal cycling aging in severe conditions is detrimental to ceramic-braze alloy bonding, leading to interfacial cracks. Two promising strategies are suggested to ensure a reliable ceramic-to-braze alloy bonding during thermal cycling.

Nos últimos anos surgiu um tipo de bateria que tem gerado grande interesse para emprego em bancos de armazenamento estacionário. Tal tecnologia baseia-se na utilização de um eletrólito sólido β/β\'\'-Al2O3 que permite o transporte de íons de sódio entre um eletrodo positivo e um negativo. O eletrólito sólido β/β\'\'-Al2O3 apresenta uma estrutura cristalina diferenciada que permite grande mobilidade dos íons de sódio. O presente trabalho tem como objetivo principal obter eletrólito sólido β/β\'\'-Al2O3, utilizando pós preparados pelo processo mistura de óxidos e avaliar o desempenho elétrico dos eletrólitos com a deposição de filmes do mesmo substrato variando a concentração de sólidos presentes e correlacionar sua condutividade elétrica com sua porosidade. As amostras de β/β\'\'-Al2O3 foram sintetizadas, ocorrendo a formação da fase pretendida em temperaturas superiores a 1100°C. Os teores relativos das fases β/β\'\'-Al2O3 mostrou-se dependente da temperatura. Pós calcinados em temperaturas mais elevadas sofrem volatilização do sódio, sendo o teor máximo obtido da fase β\'\' durante o processo foi de 64%. Amostras sinterizadas em dois estágios, a 1600°C por 20 minutos seguida de tratamento térmico a 1475°C por 2 horas, apresentaram densificação maior em relação à amostras sinterizadas em um estágio. Sua microestrutura sofreu crescimento de grãos formando uma microestrutura duplex com grãos na forma de placas alongadas distribuídas em uma matriz de grãos finos. A partir da caracterização de suspensões aquosas de β/β\'\'-Al2O3 evidenciou a alteração do comportamento reológico exibido por suspensões dos pós cerâmicos em função da concentração em volume de sólidos de seu substrato em: 15%, 20%, 30% e 40%, e então os eletrólitos foram conformados por spin-coating. A técnica de espectroscopia de impedância foi importante na identificação das fases presentes na cerâmica β/β\'\'-Al2O3 e no mecanismo de condução elétrica, ocorrendo condução no volume (grãos), havendo uma condução maior na fase β-alumina. / In recent years has emerged a type of battery that has generated great interest for employment in stationary storage banks. Such technology is based on the use of a solid electrolyte β/β\'\'-Al2O3 that allows the transport of sodium ions between a positive and negative electrode. The solid electrolyte β/β\'\'-Al2O3 presents a differentiated crystalline structure that allows great mobility of the sodium ions. The main objective of this work is to obtain solid electrolyte β/β\'\'-Al2O3, using powders prepared by the process of mixing oxides and to evaluate the electric performance of the electrolytes with the deposition of films of the same substrate varying the concentration of solids present and to correlate their Conductivity with its porosity. The samples of β/β\'\'-Al2O3 were synthesized, with the formation of the desired phase occurring at temperatures above 1100°C. The relative levels of the β/β\'\'-Al2O3 phases were temperature dependent. Post calcined at higher temperatures undergoes sodium volatilization, the maximum obtained content of the phase during the process was 64%. Two-stage sintered samples at 1600°C for 20 minutes followed by heat treatment at 1475°C for 2 hours showed higher densification than sintered samples at one stage. Its microstructure underwent grain growth forming a duplex microstructure with grains in the form of elongated plates distributed in a fine grained matrix. From the formulation of aqueous suspensions of β/β\'\'-Al2O3 showed the alteration of the rheological behavior exhibited by suspensions of the ceramic powders as a function of the volume concentration of their substrate solids in: 15%, 20%, 30% and 40%, And then the electrolytes were formed by spin-coating. The impedance spectroscopy technique was important in the identification of the phases present in the ceramic β/β\'\'-Al2O3 and in the electrical conduction mechanism, occurring conduction in the volume (grains), with a higher conduction in the β-alumina phase.

Em ultimas décadas, a conversão de alcanos leves em suas correspondentes olefinas tem sido objeto de intensas pesquisas, impulsionadas inclusive pelo aumento crescente da demanda do propileno como um importante produto petroquímico. A desidrogenação oxidativa (ODH) do propano representa uma via alternativa promissor para a produção de propeno, ao apresentar-se como uma reação exotérmica e não limitada termodinamicamente. Diferentes óxidos suportados ou mistos têm sido desenvolvidos com a finalidade de aumentar a atividade e seletividade em relação as olefinas. Metais alcalinos são importantes agentes promotores que proporcionam uma melhor seletividade as olefinas devido a redução da acidez e aumento da basicidade da superfície do catalisador. A proposta deste presente trabalho foi desenvolver metodologias de síntese de catalisadores de oxido de vanádio suportado em aluminas de diferentes fases cristalinas e dopados com sódio ou potássio a fim de avalia-los em testes catalíticos de desidrogenação oxidativa do propano. Para tanto, foram utilizadas as seguintes técnicas de caracterização: volumetria N2, difratometria de raios X (DRX) e redução a temperatura programada (RTP). As características acidas e/ou básicas dos suportes e catalisadores foram avaliadas pelas reações de decomposição de isopropanol. / In recent decades, the conversion of light alkanes to their corresponding olefins has been the subject of intense research, mainly driven by the increasing demand of propylene as an important petrochemical product. Oxidative dehydrogenation (ODH) propane is a promising alternative way to propylene production, which it is presented as an exothermic reaction and not limited thermodynamically. Different supported or mixed oxides have been developed in order to increase the activity and selectivity to olefins. Alkali metals are important promoters, which provide improved selectivity to olefins due to reduction of acidity and increasing basicity of the catalyst surface. The purpose of the present study was to develop synthesis methods of vanadium oxide catalysts supported on alumina of the different crystalline phases and doped with sodium or potassium in order to evaluate them in catalytic tests of propane oxidative dehydrogenation. For in such a way, the following characterization techniques were used: N2 volumetry, X-ray diffractometry (XRD) and temperature programmed reduction (TPR). The properties acid and/or basic of supports and catalysts were evaluated by the isopropanol decomposition reaction.

Este trabalho tem por objetivo a caracterização de filmes finos de óxido de alumínio produzidos por deposição assistida por feixe de íons Ar+. Tal caracterização consiste em estabelecer a relação entre os parâmetros de produção (energia do feixe e uxo relativo de Ar), a composição e a estrutura dos lmes. Para tanto, utiliza-se técnicas de microscopia de força atômica, difração de raios-x, reetividade de raios-x e análise por feixe iônico. Resultados mostram que amostras produzidas à temperatura ambiente e à 450 oC são amorfas independentemente da energia do feixe iônico. Filmes formados com assistência de feixe possuem qualidade superior àqueles formados por deposição física de vapor. O bombardeamento de íons Ar+ mostra-se capaz de controlar a concentração de hidrogênio, a estequiometria, a rugosidade, o tamanho dos grãos e a densidade dos lmes nos. Amostras com excelente qualidade baixa rugosidade, estequiometria próxima da ideal e boa densidade foram produzidas utilizando íons com energia dentre 300 eV e 600 eV. / The scope of this work is the characterization of aluminum oxide thin films produced by Ar+ ion beam assisted deposition. This characterization consists in establishing the relationship between production parameters (ion beam energy and argon relative ux), structure and composition of these lms. In order to undertake this task, the following techniques were used: atomic force microscopy, x-ray diraction, x-ray reectivity and ion beam analysis. Results show that samples produced at room temperature and at 450 oC are amorphous regardless the ion beam energy. Films grown under ion assistance have better characteristics than the ones deposited by physical vapor deposition. The ion beam bombardment is capable of controlling hydrogen concentration, stoichiometry, roughness, grain size and density of alumina samples. High quality lms at surface and increased density lms with near ideal stoichiometry were produced with 300 eV and 600 eV ion beam energy.

Submitted by Angela Maria de Oliveira (amolivei@uepg.br) on 2019-02-27T11:49:16Z No. of bitstreams: 2 license_rdf: 811 bytes, checksum: e39d27027a6cc9cb039ad269a5db8e34 (MD5) Gustavo Antoniacomi de Carvalho.pdf: 6310308 bytes, checksum: 8e1efd9d86bc5a1adf80b45bba2a3985 (MD5) / Made available in DSpace on 2019-02-27T11:49:16Z (GMT). No. of bitstreams: 2 license_rdf: 811 bytes, checksum: e39d27027a6cc9cb039ad269a5db8e34 (MD5) Gustavo Antoniacomi de Carvalho.pdf: 6310308 bytes, checksum: 8e1efd9d86bc5a1adf80b45bba2a3985 (MD5) Previous issue date: 2018-01-30 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior / Cerâmicas porosas vêm ganhando visibilidade devido a algumas aplicações tecnológicas interessantes, tais como a utilização em eletrólitos sólidos, ânodos de células a combustível, filtros cerâmicos e reposição óssea e dental. Dentre elas, há especial atenção ao estudo de materiais porosos com porosidade graduada, nos quais a quantidade de poros e a morfologia dos mesmos se alteram pelo volume do material. Nesse trabalho foi realizado o processamento e caracterização de materiais cerâmicos de alumina com porosidade graduada a partir das técnicas de freeze casting e colagem de barbotina, utilizando hidróxido de alumínio e amido de arroz como fases de sacrifício. Após a conformação das amostras por esses métodos, a porosidade foi caracterizada por microscopia eletrônica de varredura, pelas medidas de porosidade aparente feita pelo Princípio de Arquimedes e pela distribuição de tamanho de poros feita pela técnica de porosimetria de mercúrio. Foi avaliada também a resistência mecânica das amostras a partir de ensaio de compressão. Foi confirmada a relação entre as amostras processados isoladamente e suas respectivas camadas nas amostras graduadas. Foi observada também uma boa interação interfacial entre cada uma das camadas das amostras graduadas. A porosidade das amostras com porosidade graduada se manteve próxima do esperado, o valor esperado foi determinado a partir da média das amostras processadas isoladamente em relação às camadas do material com porosidade graduada. O ensaio mecânico demonstrou que não houve influência das interfaces dos materiais graduados na sua resistência à compressão. / Porous ceramics have been gaining visibility due to some interesting technological applications, such as its use as solid electrolytes, fuel cell anodes, ceramic filters and bone and dental reposition. Among them, there is special care in studying graded porosity materials, where the quantity of pores and pore morphology changes through the material volume. In this work the processing and characterization of alumina ceramic materials with functionally graded porosity by freeze casting and slip casting techniques using aluminum hydroxide and rice starch as sacrificial template was performed. After conformation, the porosity was characterized through electron scanning microscopy, apparent porosity through Archimedes method and median pore size through mercury porosimetry. The mechanical resistance was also obtained by compression testing. The analysis allowed to confirm the relation between each of the isolated samples’ microstructure and its respective layer in each of the graded materials, also, the graded materials shown good interfacial interaction between each of the layers. The porosity in graded materials kept close to the expected value, which was determined by the medium value of the porosities of the isolated samples respective to the graded material. Mechanical testing shown that there was no influence of the graded material interfaces in its compressive strength.