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Roteirização de veículos para o abastecimento de linhas de produção. / Routing of vehicles for material delivery to assembly lines.Caccalano, Luiz 07 May 2012 (has links)
Este trabalho trata do problema de roteirização de veículos para o abastecimento de linhas de produção, o qual pode ser entendido como uma particularização do problema clássico de roteirização de veículos (VRP Vehicle Routing Problem). Neste problema, peças estão armazenadas em um estoque central, chamado de supermercado, de onde são transferidas para pontos de uso localizados ao longo da linha de produção. O ritmo de fabricação na linha de produção é suposto constante, o que torna periódica a necessidade de reposição das embalagens com peças. Uma frota de rebocadores transporta as embalagens, dispostas sobre plataformas com rodas puxadas pelo mesmo e configurando um comboio. O objetivo do problema é roteirizar a frota de rebocadores, maximizando sua utilização e garantindo o atendimento da demanda gerada pela linha de produção. O problema é comum a muitas empresas de manufatura de bens de consumo e possui impacto direto nos custos operacionais. A literatura sobre o tema é escassa e as soluções empregadas na indústria habitualmente se baseiam na experiência prática de operadores ou responsáveis pela movimentação de materiais. Este trabalho propõe uma heurística para obtenção de uma solução para o problema, baseada em métodos de inserção. A heurística proposta foi aplicada a um caso na indústria automobilística e a comparação entre a solução obtida e aquela formulada por operadores demonstrou ganho no número de rotas. / This work studies the routing of vehicles for material delivery to assembly lines, which consists of a generalization of the classic Vehicle Routing Problem (VRP). In this problem, parts are stored in central depot called supermarket and from where they are distributed to points of use placed along the production line. Production rate in the assembly line is considered constant, which means that parts are delivered to points of use periodically. A fleet of tow cars transfers the boxes or containers of parts using wheeled towed carts. The objective of this problem is to route the fleet of the tow cars maximizing their utilization and fulfilling the assembly line demand for parts. This problem is common to several companies and has direct impacts in material handling costs. The theme is poorly explored in routing studies and many companies use operator experience to configure tow cars routes. This work proposes a heuristic based on insertion methods to find a solution for the problem. The heuristic was applied to a real problem and resulted in the reduction of the number of routes when compared to former operator solution.
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Roteirização de veículos para o abastecimento de linhas de produção. / Routing of vehicles for material delivery to assembly lines.Luiz Caccalano 07 May 2012 (has links)
Este trabalho trata do problema de roteirização de veículos para o abastecimento de linhas de produção, o qual pode ser entendido como uma particularização do problema clássico de roteirização de veículos (VRP Vehicle Routing Problem). Neste problema, peças estão armazenadas em um estoque central, chamado de supermercado, de onde são transferidas para pontos de uso localizados ao longo da linha de produção. O ritmo de fabricação na linha de produção é suposto constante, o que torna periódica a necessidade de reposição das embalagens com peças. Uma frota de rebocadores transporta as embalagens, dispostas sobre plataformas com rodas puxadas pelo mesmo e configurando um comboio. O objetivo do problema é roteirizar a frota de rebocadores, maximizando sua utilização e garantindo o atendimento da demanda gerada pela linha de produção. O problema é comum a muitas empresas de manufatura de bens de consumo e possui impacto direto nos custos operacionais. A literatura sobre o tema é escassa e as soluções empregadas na indústria habitualmente se baseiam na experiência prática de operadores ou responsáveis pela movimentação de materiais. Este trabalho propõe uma heurística para obtenção de uma solução para o problema, baseada em métodos de inserção. A heurística proposta foi aplicada a um caso na indústria automobilística e a comparação entre a solução obtida e aquela formulada por operadores demonstrou ganho no número de rotas. / This work studies the routing of vehicles for material delivery to assembly lines, which consists of a generalization of the classic Vehicle Routing Problem (VRP). In this problem, parts are stored in central depot called supermarket and from where they are distributed to points of use placed along the production line. Production rate in the assembly line is considered constant, which means that parts are delivered to points of use periodically. A fleet of tow cars transfers the boxes or containers of parts using wheeled towed carts. The objective of this problem is to route the fleet of the tow cars maximizing their utilization and fulfilling the assembly line demand for parts. This problem is common to several companies and has direct impacts in material handling costs. The theme is poorly explored in routing studies and many companies use operator experience to configure tow cars routes. This work proposes a heuristic based on insertion methods to find a solution for the problem. The heuristic was applied to a real problem and resulted in the reduction of the number of routes when compared to former operator solution.
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Implementering av Human Robot Collaboration i line feedingen i fordonsindustrins monteringprocess : En fallstudie på Scania CV AB Oskarshamn / Implementation of Human Robot Collaboration in line feeding in automotive industry assembly process : A case study at Scania CV AB OskarshamnAnderfors, Tilly, Bjuringer, Maja January 2022 (has links)
Background: For several decades companies have had their focus on automation and to make the processes more effective. Today's companies are thinking about how to streamline and automate processes with upcoming new technology. A new way to automate processes is to use automation in combination with employees, this can be done with the help of HRC. At the moment HRC is something that Scania CV AB would like to have in order to be able to automate and improve its working methods. Scania CV AB want to investigate how HRC can be used most effectively as a step in their automation and digitization roadmap. Research questions: 1. What are the advantages, limitations and requirements for human robot collaboration to be able to be implemented in line feeding in the automotive industry's assembly process? 2. In which activity at Scania CV AB Oskarshamn truck cab assembly factory in line feeding could human robot collaboration be implemented and why? 3. What can an implementation process look like for human robot collaboration in the selected activity at Scania Oskarshamn's truck cab assembly factory? Purpose: The purpose of the work has been to discuss the advantages limitations and requirements of implementing human robot collaboration in line feeding in the automotive industry. Furthermore, a decision basis has been produced in the work to implement human robot collaboration as a step in that Scania CV AB wants to automate and improve its working methods. With the help of the decision basis, a suitable activity has emerged. An implementation model has been created for the selected activity at Scania CV AB Oskarshamn. Implementation: This work is a case study at Scania CV AB in Oskarshamn. The authors have used goal-directed selection and snowball selection where semi-structured and unstructured interviews have been conducted. The work has used the deductive approach and used the qualitative research as method Conclusion: In this case study, three research questions have been analyzed. The first research question is aimed at the entire automotive industry, while the other two are aimed at Scania CV AB, however, all three research questions can provide value to stakeholders both internally at Scania CV AB and externally. The first research question has discussed the advantages, limitations and requirements for implementing HRC. Furthermore, in connection with the work’s second research question, a decision basis has been produced for the classification of suitable articles to be handled by HRC. Finally, the third research question has led to the development of an implementation model for activity for the selected article. Contributions/value: This work has contributed to both theoretical and contributions in the form of the authors having developed an implementation model that can be used by both Scania CV AB and other companies in the automotive industry. It also contributes by giving stakeholders a broader perspective, including benefits, limitations and requirements that should be borne in mind when implementing HRC.
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Etude d’un système hybride de kitting semi-automatisé dans le secteur automobile : conception du système et modèle d’optimisation pour l’affectation des pièces aux pickers / Analysis of a hybrid robot–operator kitting system in the automotive industry : design and optimal assignment of parts to pickersBoudella, Mohamed El Amine 19 September 2018 (has links)
Cette thèse, réalisée en collaboration avec le Groupe Renault dans le cadre d’un projet d’automatisation du kitting, s’intéresse à l’optimisation du processus de kitting en termes de maximisation du temps de cycle. Pour cela, nous étudions différentes configurations de système de kitting hybride avec robots(s) et opérateur(s) travaillant en série et séparés par un stock de découplage. Le(s) robot(s) commence(nt) la préparation des kits de pièces puis le(s) opérateur(s) se trouvant dans la partie manuelle du kitting récupère(nt) cette préparation et la complète(nt) avec les pièces affectées à cette zone.Notre objectif est de développer un outil d’aide à la décision permettant d’évaluer la performance d’un kitting hybride et de simuler son fonctionnement dans une configuration donnée (layout, politique de picking, etc.) avant son déploiement physique.Tout d’abord, à travers une modélisation des opérationsélémentaires de kitting effectuées par des robots et des opérateurs (prise et dépose, déplacement, etc.), nous proposons un modèle de temps de cycle permettant d’évaluer la performance du système hybride en termes de temps de cycle. Ensuite, nous développons un modèle d’affectation de pièces (PLMNE) permettant de les répartir entre kitting robotisé et manuel. L’objectif est de minimiser les temps de cycle et d’équilibrer la charge de travail entre les deux modes de kitting. Le modèle est appliqué à deux études de cas pratiques issues d’une usine Renault. Les résultats permettent d’identifier les paramètres qui impactent le plus les temps de cycle et le choix d’affectation des pièces entre kitting automatisé et manuel. Enfin, nous développons un modèle de simulation afin de calculer la taille optimale du stock de découplage entre kitting automatisé et manuel dans le but de maximiser la cadence du système hybride de kitting. / In this thesis, conducted with Renault in the context of a kitting automation project, we are interested in the optimisation of kitting processes in terms of cycle time maximisation. To do so, we study different configurations of hybrid robot-operator kitting systems where robots (two types of robots considered) and operators are connected in series by an intermediate buffer (to decouple their activities). The robotic kitting area starts the preparation of kits then the operators in the manual kitting area retrieve the preparation of robots and complete with the remaining parts.Our objective is to develop a decision-making tool that assesses the hybrid system performance in a given configuration (layout, picking policy, etc.).First, through a modelling of elementary kitting operations performed by robots and operators (pick and place, travel, etc.), we develop a cycle time model to assess the performance of hybrid kitting systems. Then, we develop an assignment model that assigns parts (formulated as a mixed integer linear programming (MILP) problem) either to robotic or manual kitting areas with the objective of minimising cycle times and balancing workload between them. The model is applied to two case studies pertaining to a Renault plant. This analysis identifies the parameters that influence cycle times and the choice between robotic and manual kitting. Finally, we develop a simulation model to find the optimal buffer size between robotic and manual kitting so that throughput is maximised.
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Exciting the Low Permittivity Dielectric Resonator Antenna Using Tall Microstrip Line Feeding Structure and Applications2013 August 1900 (has links)
The development of wireless communications increases the challenges on antenna performance to improve the capability of the whole system. New fabrication technologies are emerging that not only can improve the performance of components but also provide more options for materials and geometries. One of the advanced technologies, referred to as deep X-ray lithography (XRL), can improve the performance of RF components while providing interesting opportunities for fabrication.
Since this fabrication technology enables the objects of high aspect ratio (tall) structure with high accuracy, it offers RF/microwave components some unique advantages, such as higher coupling energy and compacted size. The research presented in that thesis investigates the properties of deep XRL fabricated tall microstrip transmission line and describes some important features such as characteristic impedance, attenuation, and electromagnetic field distribution. Furthermore, since most of traditional feeding structure cannot supply enough coupling energy to excite the low permittivity DRA element (εr≤10), three novel feeding schemes composed by tall microstrip line on exciting dielectric resonator antennas (DRA) with low permittivity are proposed and analyzed in this research. Both simulation and experimental measured results exhibit excellent performance.
Additionally, a new simulation approach to realize Dolph-Chebyshev linear series-fed DRA arrays by using the advantages of tall microstrip line feeding structure is proposed. By using a novel T shape feeding scheme, the array exhibits wide band operation due to the low permittivity (εr=5) DRA elements and good radiation pattern due to the novel feeding structure. The tall metal transmission line feed structure and the polymer-based DRA elements could be fabricated in a common process by the deep XRL technology.
This thesis firstly illustrates properties and knowledge for both DRA element and the tall transmission line. Then the three novel feeding schemes by using the tall transmission line on exciting the low permittivity DRA are proposed and one of the feeding structures, side coupling feeding, is analyzed through the simulation and experiments. Finally, the T shape feeding structure is applied into low permittivity linear DRA array design work. A novel method on designing the Dolph-Chebyshev array is proposed making the design work more efficient.
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Lösningsalternativ för strömförsörjningsproblem på Nockebybanan och Tvärbanan / Solutions for problems with power supply on Nockebybanan and Tvärbanan tram linesWesterberg, Rickard January 2017 (has links)
Sammanfattning Ett flertal problem inom strömförsörjning av Nockebybanan och Tvärbanan i Stockholm avsågs att redas ut och lösas i detta examensarbete. Ett av problemen var att s.k. reläskydd i likriktarstationerna bryter strömmen alltför ofta, även när det inte har skett något fel, utan att exempelvis en eller flera spårvagnar dragit för mycket ström så att skydden löst ut av det. Skydden löser också ofta ut av strömtransienter som kan uppstå när en spårvagns strömavtagare passerar en så kallad sektionsavskiljare eller på vintern när det är rimfrost på kontaktledningen. Resultatet av undersökningen och analysen visar på olika lösningar, varav en åtgärd som är lämplig för att minska antal brytningar i likriktarstationer är att strömbegränsa vagnarna så att de inte kan ta ut en alltför hög ström. Denna åtgärd var inte möjligt för vagntillverkaren att åtgärda inför hösten 2017, utan endast en effektbegränsning var möjlig på kort sikt. En genomgång av reläskyddens inställningar föreslogs som en åtgärd för att minska antal brytningar, vilket genomfördes av Siemens. Syftet var att ta reda på om reläskydden kunde ställas om så att färre brytningar skulle ske. Genomgången visade att de så kallade derivataskydden kunde ställas om en aning. I detta arbete föreslogs även att förloppet när en spårvagn passerar en sektionsavskiljare bör undersökas, vilket gjordes av spårvagnstillverkaren. Deras resultat skulle bli klara efter att detta examensarbete slutförts. Alternativ för att köra spårvagnar när kontaktledningen är belagd med rimfrost utreds i detta arbete och en relativt enkel lösning är att låta en roller lägga på glycerol, som motverkar rimfrost. / Abstract Several problems regarding power supply of Nockebybanan and Tvärbanan tram lines have been detected. The goal of this work has been to investigate and solve some of these problems. One of the problems was that so called relay protections were breaking the current too often, even when there was no fault. The protections also often break the power supply because of current transients, which can arise when a pantograph passes a section delimiter or in the winter when there is hoarfrost on the catenary. The result of the investigation and analysis shows different solutions, of which one appropriate procedure for reducing the number of breaks in the rectifier stations, is to limit the current in the trams so that they are not able to use as much current. This procedure was not possible to develop for the tram manufacturer alredy to the autumn of 2017, only a power limitation was the option for the short time perspective. An investigation of the settings of the relay protections was proposed as a procedure to reduce the number of breaks and was done by Siemens. The aim was to investigate if the relay protection could be readjusted so that the number of breaks could be reduced. The investigation showed that the so called derivative protection could be readjusted a bit. In this thesis work, it was also proposed that the lapse when a tram passes a section delimiter should be investigated, and was done so by the tram manufacturer. Their result was supposed to be finished after the completion of this thesis work. Options for operating trams when there is hoarfrost on the catenary is investigated and a relatively simple solution is to let a roller apply glycerol on the overhead line, preventing hoarfrost.
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Concept development and design for the integration of autonomous mobile robots : A contribution towards fully automated line feeding / Konceptutveckling och design för integration av autonoma mobila robotar : Ett bidrag till helautomatisk linjematningGuðlaugsson, Brynjar, Steinarsdóttir, Erlen Anna January 2021 (has links)
Automation is a key enabler of modern manufacturing. It can result in increased flexibility, safety, and reduced costs. Internal logistics processes have thus far been automated to a lower level compared to other processes in a manufacturing system. Autonomous Mobile Robots (AMRs) are an emerging technology with potential to automate internal logistics processes, but there exists limited literature on their integration and implementation. In a literature study, no papers were identified that directly studied the mechanical challenges that arise in the implementation of AMRs, and none suggested solutions to overcome those challenges. The industry has shown interest in exploring the benefits of employing mixed AMR fleets where different types of AMRs, with different mechanical specifications, can work together and share tasks. This thesis aims to contribute to the flexible integration of AMRs into manufacturing lines, especially in the context of mixed AMR fleets. A self-adjusting logistic cart is the outcome of a systematic systems engineering concept development and design process. The advantage of flexible logistic infrastructure, regardless of the type of fleet employed (i.e., mixed or homogenous), is that it can provide the industry with freedom and time to learn which AMRs and fleets best fit their needs. The novel concept provides the industry with flexibility to optimise their line feeding processes without the added problem-solving and time required to adapt and/or update logistic infrastructure such as carts. In addition to the concept development, a generalised guide for the design of carts used with AMRs is contributed to facilitate future design for AMRs studies. The concept and prototype design are evaluated and discussed. Further iterations of the design process are needed for the concept to reach maturity. Future studies into the benefits and shortcomings of the concept are encouraged. / Automation är en viktig faktor för modern tillverkning. Den kan resultera i ökad flexibilitet, säkerhet och minskade kostnader. Interna logistikprocesser har hitintills automatiserats till en lägre nivå jämfört med andra processer i tillverkningssystemen. Autonoma Mobila Robotar (AMR) är en framväxande teknik med potential att automatisera interna logistikprocesser, men det finns begränsad litteratur som beskriver deras integration och implementering. I en litteraturstudie identifierades inga artiklar som direkt studerade de mekaniska utmaningar som uppstår vid en implementering av AMR, och inga förslag till lösningar för att övervinna dessa utmaningar. Branschen har visat intresse för att utforska fördelarna med att använda blandade AMR-flottor där olika typer av AMR med olika mekaniska specifikationer arbetar tillsammans och delar uppgifter. Denna avhandling syftar till att bidra med kunskap om flexibel integration av AMR i tillverkningslinjer, särskilt i system med blandade flottor. En självjusterande logistikvagn är resultatet av systematisk konceptutveckling och konstruktionsprocess. Fördelen med en flexibel logistikinfrastruktur, oavsett vilken typ av flotta som används (dvs. blandad eller homogen), är att den kan ge industriell frihet och tid att lära sig vilka typer av AMR och flottor som bäst passar varje företags behov. Konceptet ger branschen flexibilitet att optimera sina linjematningsprocesser utan den extra problemlösning och den tid som krävs för att anpassa och/eller uppdatera logistikinfrastruktur med vagnar. Förutom konceptutvecklingen bidrar en generell guide för konstruktion av vagnar, som används med AMR, till att underlätta framtida AMR-studier. Konceptet och prototypkonstruktionen utvärderas och diskuteras. Ytterligare iterationer av utvecklings- och konstruktionsprocessen behövs för att konceptet ska bli moget. Framtida studier av fördelarna och bristerna hos det föreslagna konceptet uppmuntras.
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