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Estudo da caracterização de espumas de polietileno reticulado pelo processo de irradiação com feixe de elétrons / Study of the caracterization of crosslinking polyethylene foam by irradiation process with electron beamDias, Djalma Batista 28 February 2007 (has links)
As espumas de polietileno são amplamente utilizadas. Suas aplicações vão de aparelhos domésticos a artefatos médicos, incluindo aplicações nas indústrias de construção civil e automobilística. As propriedades das espumas dependem da densidade e da sua estrutura celular, em outras palavras, da quantidade de células abertas e fechadas, da distribuição e do tamanho das células. Os métodos de produção de espumas de polietileno reticulado são classificados em dois tipos, de acordo com o método de reticulação. Um dos métodos é a reticulação química, que utiliza peróxidos como agente reticulante, O outro método é a reticulação por irradiação, utilizando feixe de elétrons. As espumas obtidas a partir do polietileno reticulado pelo processo de irradiação apresentam superfície lisa e homogênea, e são formadas basicamente por células fechadas. O objetivo deste trabalho foi utilizar a radiação ionizante para a formação de ligações cruzadas entre as moléculas de polietileno de baixa densidade (LDPE), que permitiu a obtenção das espumas. As suas propriedades mecânicas, térmicas e morfológicas foram avaliadas. As amostras de polietileno com densidade de 0,946 g/cm3, contendo 5% de azodicarbonamida (ADCA), agente expansor, foram irradiadas com feixe de elétrons de alta energia com doses de radiação de 10, 20, 30, 40, 50, 60, 80 e 100 kGy. Após a irradiação, as amostras de LDPE foram colocadas em um forno para expansão térmica e formação das espumas. Foi determinado o grau de reticulação das espumas. Algumas amostras também foram envelhecidas termicamente. O desempenho mecânico das amostras de espumas foi avaliado por meio de ensaios de tração e deformação, dureza, deformação permanente por compressão e resiliência. Também foram realizados ensaios de termogravimetria (TGA) e de microscopia eletrônica de varredura (MEV). Os resultados mostraram que no intervalo de doses de radiação estudadas, a resistência à tração aumenta com o aumento do grau de reticulação. Nos ensaios de resistência à compressão, a partir da dose de radiação de 40 kGy, observou-se um decréscimo nos valores obtidos. Já a resiliência sofreu pouca aheração. De acordo com a análise morfológica pode-se concluir que a dose de radiação de 30 kGy foi a que promoveu a formação de espumas com estrutura celular fechada e mais homogênea. / The polyethylene foams are widely used. Their main applications are used for both home appliances to medical equipments. Beside that, they have applications in building and automotive industries. The foam properties depend on the density and its cellular structure, that is, the amount of open and closed cells, of the distribution and size of them. The methods of the crosslinking polyethylene foam production are classified in two types, according to the crosslinking method. One method is based on the chemical crosslinking, which utilizes peroxide as crosslinking agent. In the other method, the crosslinking is induced by electron beam radiation. The foams obtained from the crosslinking polyethylene by irradiation process presented a smooth and the homogeneous surface, and are formed basically by closed cells. The aim of this study was to apply the ionizing radiation from electron beam to crosslink low density polyethylene (LDPE), to obtain foams. Their morphological, thermal and mechanical properties were studied to evaluate the obtained samples. The samples of low density polyethylene (0,946 g/cm3), containing 5% of azodicarbonamide (ADCA), as expander agent, were irradiated with electron beam with doses of 10, 20, 30, 40, 50, 60, 80 and 100 kGy. After the irradiation, these LDPE samples were put into an oven to obtain the foams. It was determined the crosslinking degree of the foams. Some samples were also thermically aged. The mechanical performance of the foams samples was evaluated by means of the tensile strenght, compression, hardness, permanent deformation by compression and resilience. It was also carried out thermogravimetry and scanning electron microscopy (SEM). The results have shown that, in the interval of radiation doses studied, that the tensile strength increases with the increase of the crosslinking degree. The compression resistance results obtained from with samples with to radiation dose of 40 kGy showed significant decreasing. The resilience measurements have shown only little variations. According to the morphological analysis it can be concluded that foams with radiation dose of 30 kGy have closed cellular structure more homogeneous and smooth morphology.
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Semiclassical analysis of loop quantum gravityConrady, Florian 12 September 2006 (has links)
In dieser Dissertation untersuchen und entwickeln wir neue Methoden, die dabei helfen sollen eine effektive semiklassische Beschreibung der kanonischen Loop-Quantengravitation und der Spinfoam-Gravitation zu bestimmen. Einer kurzen Einführung in die Loop-Quantengravitation folgen drei Forschungsartikel, die die Resultate der Doktorarbeit präsentieren. Im ersten Artikel behandeln wir das Problem der Zeit und einen neuen Vorschlag zur Implementierung von Eigenzeit durch Randbedingungen an Pfadintegrale: wir untersuchen eine konkrete Realisierung dieses Formalismus für die freie Skalarfeldtheorie. Im zweiten Artikel übersetzen wir semiklassische Zustände der linearisierten Gravitation in Zustände der Loop-Quantengravitation. Deren Eigenschaften deuten an, wie sich Semiklassizität im Loop-Formalismus manifestiert, and wie man dies benützen könnte, um semiklassische Entwicklungen herzuleiten. Im dritten Teil schlagen wir eine neue Formulierung von Spinfoam-Modellen vor, die vollständig Triangulierungs- und Hintergrund-unabhängig ist: mit Hilfe einer Symmetrie-Bedingung identifizieren wir Spinfoam-Modelle, deren Triangulierungs-Abhängigkeit auf natürliche Weise entfernt werden kann. / In this Ph.D. thesis, we explore and develop new methods that should help in determining an effective semiclassical description of canonical loop quantum gravity and spin foam gravity. A brief introduction to loop quantum gravity is followed by three research papers that present the results of the Ph.D. project. In the first article, we deal with the problem of time and a new proposal for implementing proper time as boundary conditions in a sum over histories: we investigate a concrete realization of this formalism for free scalar field theory. In the second article, we translate semiclassical states of linearized gravity into states of loop quantum gravity. The properties of the latter indicate how semiclassicality manifests itself in the loop framework, and how this may be exploited for doing semiclassical expansions. In the third part, we propose a new formulation of spin foam models that is fully triangulation- and background-independent: by means of a symmetry condition, we identify spin foam models whose triangulation-dependence can be naturally removed.
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Estudo da caracterização de espumas de polietileno reticulado pelo processo de irradiação com feixe de elétrons / Study of the caracterization of crosslinking polyethylene foam by irradiation process with electron beamDjalma Batista Dias 28 February 2007 (has links)
As espumas de polietileno são amplamente utilizadas. Suas aplicações vão de aparelhos domésticos a artefatos médicos, incluindo aplicações nas indústrias de construção civil e automobilística. As propriedades das espumas dependem da densidade e da sua estrutura celular, em outras palavras, da quantidade de células abertas e fechadas, da distribuição e do tamanho das células. Os métodos de produção de espumas de polietileno reticulado são classificados em dois tipos, de acordo com o método de reticulação. Um dos métodos é a reticulação química, que utiliza peróxidos como agente reticulante, O outro método é a reticulação por irradiação, utilizando feixe de elétrons. As espumas obtidas a partir do polietileno reticulado pelo processo de irradiação apresentam superfície lisa e homogênea, e são formadas basicamente por células fechadas. O objetivo deste trabalho foi utilizar a radiação ionizante para a formação de ligações cruzadas entre as moléculas de polietileno de baixa densidade (LDPE), que permitiu a obtenção das espumas. As suas propriedades mecânicas, térmicas e morfológicas foram avaliadas. As amostras de polietileno com densidade de 0,946 g/cm3, contendo 5% de azodicarbonamida (ADCA), agente expansor, foram irradiadas com feixe de elétrons de alta energia com doses de radiação de 10, 20, 30, 40, 50, 60, 80 e 100 kGy. Após a irradiação, as amostras de LDPE foram colocadas em um forno para expansão térmica e formação das espumas. Foi determinado o grau de reticulação das espumas. Algumas amostras também foram envelhecidas termicamente. O desempenho mecânico das amostras de espumas foi avaliado por meio de ensaios de tração e deformação, dureza, deformação permanente por compressão e resiliência. Também foram realizados ensaios de termogravimetria (TGA) e de microscopia eletrônica de varredura (MEV). Os resultados mostraram que no intervalo de doses de radiação estudadas, a resistência à tração aumenta com o aumento do grau de reticulação. Nos ensaios de resistência à compressão, a partir da dose de radiação de 40 kGy, observou-se um decréscimo nos valores obtidos. Já a resiliência sofreu pouca aheração. De acordo com a análise morfológica pode-se concluir que a dose de radiação de 30 kGy foi a que promoveu a formação de espumas com estrutura celular fechada e mais homogênea. / The polyethylene foams are widely used. Their main applications are used for both home appliances to medical equipments. Beside that, they have applications in building and automotive industries. The foam properties depend on the density and its cellular structure, that is, the amount of open and closed cells, of the distribution and size of them. The methods of the crosslinking polyethylene foam production are classified in two types, according to the crosslinking method. One method is based on the chemical crosslinking, which utilizes peroxide as crosslinking agent. In the other method, the crosslinking is induced by electron beam radiation. The foams obtained from the crosslinking polyethylene by irradiation process presented a smooth and the homogeneous surface, and are formed basically by closed cells. The aim of this study was to apply the ionizing radiation from electron beam to crosslink low density polyethylene (LDPE), to obtain foams. Their morphological, thermal and mechanical properties were studied to evaluate the obtained samples. The samples of low density polyethylene (0,946 g/cm3), containing 5% of azodicarbonamide (ADCA), as expander agent, were irradiated with electron beam with doses of 10, 20, 30, 40, 50, 60, 80 and 100 kGy. After the irradiation, these LDPE samples were put into an oven to obtain the foams. It was determined the crosslinking degree of the foams. Some samples were also thermically aged. The mechanical performance of the foams samples was evaluated by means of the tensile strenght, compression, hardness, permanent deformation by compression and resilience. It was also carried out thermogravimetry and scanning electron microscopy (SEM). The results have shown that, in the interval of radiation doses studied, that the tensile strength increases with the increase of the crosslinking degree. The compression resistance results obtained from with samples with to radiation dose of 40 kGy showed significant decreasing. The resilience measurements have shown only little variations. According to the morphological analysis it can be concluded that foams with radiation dose of 30 kGy have closed cellular structure more homogeneous and smooth morphology.
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Effective elastic properties of foams : Morphological study and micromechanical modeling / Propriétés élastiques effectives des mousses : Etude morphologique et modélisation micromécaniqueZhu, Wenqi 16 May 2018 (has links)
Les matériaux cellulaires poreux de type mousse présentent un grand intérêt pour de nombreuses applications. Leurs propriétés thermiques, mécaniques, acoustiques dépendent fortement de leur microstructure complexe. Afin de mieux comprendre la relation microstructure/propriétés mécaniques de ces matériaux, une modélisation micromécanique basée sur une méthode d’homogénéisation périodique et le lemme de Hill est proposée pour prédire les propriétés élastiques effectives de ces matériaux. Une approche basée sur le diagramme de Voronoï est utilisée pour générer des structures de mousse périodiques réalistes plus ou moins irrégulières, couvrant une large gamme de matériaux . Différents types de mousses à forte porosité sont générés, non seulement des matériaux cellulaires à pores ouverts mais aussi des matériaux cellulaires à pores fermés. Des comparaisons avec des résultats issus de tomographie X d’architectures réelles 3D de mousses valident ces approches de Voronoï. Les simulations numériques permettent d’étudier l’influence des paramètres morphologiques des mousses sur les propriétés élastiques effectives. De nouvelles lois analytiques génériques de propriétés effectives sont déduites pour des mousses à cellules ouvertes de type Kelvin. Une attention particulière est portée sur la détermination de l’élément de volume représentatif (VER). Des méthodes statistiques spécifiques sont proposées pour déterminer le VER approprié aux modèles de mousse. Dans le cas des mousses polymères isolantes à cellules fermées irrégulières anisotropes, la confrontation avec des résultats d’essais mécaniques confirme la validité des modèles développés. / Thanks to the excellent combination of physical, mechanical and thermal properties, foam materials bring new possibilities to extend the range of the properties for engineering, which is limited by fully dense solids. In this study, a micromechanical modeling based on Hill's lemma (Hill's lemma periodic computational homogenization approach) is proposed for predicting the effective elastic properties of foam materials. An approach based on Voronoi diagram is used to generate realistic periodic foam structures, including regular and irregular open-cell structures, and irregular closed-cell structures. First, the influences of morphological parameters of open-cell foams on the effective elastic properties are studied. The generated structures allow representing the details of the microstructure and cover a large range of foam materials for engineering purposes. With the assessments, new generic analytical laws are proposed for Kelvin open-cell foams by considering their morphological parameters. Second, the tomography images are analysed to obtain the morphological description of the real irregular open-cell structure. With these morphological parameters, numerous numerical realistic structures are generated. Specific statistic methods are proposed to determine the Representative Volume Element (RVE) for foam models. Third, the anisotropic irregular closed-cell foam is studied. The numerical structures are generated with the morphological description of the reconstructed tomography structure and the effective elastic properties of the closed-cell foam models are estimated. The numerical results show the satisfying agreement with the experimental results.
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Estudo da viabilidade técnica do processo de fabricação de espumas metálicas por reciclagem de cavacos da liga AA356 / Study of the technical viability of the fabrication process of metal foams by means of AA356 alloy machined chips recyclingRibeiro, Daniel Tadeu de Carvalho 08 November 2018 (has links)
Orientador: Maria Helena Robert / Dissertação (mestrado) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecânica / Made available in DSpace on 2018-11-08T18:35:02Z (GMT). No. of bitstreams: 1
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Previous issue date: 2011 / Resumo: Este trabalho tem como objetivo desenvolver um método alternativo para a fabricação de espumas metálicas pela reciclagem de cavacos de Al e a caracterização mecânico-metalúrgica do produto obtido. O processo investigado envolve a espumagem de compactados de misturas de cavacos e pó de agente espumante, com a espumagem ocorrendo na liga em estado semi-sólido tixotrópico. Foram fabricados precursores espumáveis pela mistura de cavacos da liga de Al AA356, com duas distintas granulometrias, a 1,5wt% do agente espumante TiH2 e posterior compressão também em duas distintas condições: compressão simples a frio e compressão dupla, a frio e a quente. Os elementos precursores foram aquecidos, sofrendo espumagem em estado semi-sólido, pela dissociação do agente espumante formando gás H2 no interior do metal. As espumas metálicas produzidas foram analisadas quanto à sua qualidade interna, arquitetura celular (dimensões, geometria de poros, espessura de paredes metálicas), propriedades físicas (densidade, teor de porosidade, condutividade e difusividade térmicas) e mecânicas em compressão semi-estática. O comportamento mecânico em compressão e o comportamento térmico das espumas produzidas foram também estimados teoricamente utilizando modelos da literatura. Os resultados obtidos mostraram que o processo proposto é eficaz para a produção de espumas de boa qualidade. Os melhores resultados são obtidos com o emprego de compactação dupla e espumagem direcional do precursor. Não foi possível observar influência das dimensões dos cavacos utilizados, na faixa de tamanhos empregada, nas características e propriedades das espumas produzidas. O comportamento das espumas metálicas sob compressão semi-estática demonstrou a formação de um platô de deformação plástica ascendente, o que indica uma grande capacidade de absorção de energia mecânica; todas as amostras apresentaram condutividade térmica bastante inferior e difusividade superior à do metal maciço, representando boas propriedades isolantes térmicas. Os valores de propriedades mecânicas estimadas teoricamente diferem dos obtidos experimentalmente, indicando necessidade de cuidado no emprego destes modelos / Abstract: This work aims to develop an alternative method for manufacturing metal foams by Al alloy machined chips recycling and mechanical and metallurgical characterization of the product. The process investigated involves foaming a compressed mixture of Al chips and foaming agent powder, with foaming occurring with the alloy in semi-solid thixotropic state. Foamable precursors were manufactured by mixing Al alloy A356 machined chips in two different particle sizes, to 1.5 wt% of the foaming agent TiH2 and its posterior compression also in two distinct conditions: simple cold compression and double compression, cold and hot. The precursors were heated, being foamed in semisolid state, by dissociation of the foaming agent generationg H2 into the bath. The internal quality, cellular architecture (pore size and geometry, cell wall thickness), physical properties (density, porosity level, thermal conductivity and thermal diffusivity) and mechanical behaviour under semi-static compression were analyzed for the metal foams produced. The mechanical behavior under compression and thermal behavior of the foams produced were also calculated using theorical models from literature. The results showed that the procedure proposed is effective for the production of foams of good quality. The best results are obtained foaming directionaly precursors manufactured by double compression. It was not possible to observe the influence of the dimensions of the machined chips, considering the size range adopted, on the characteristics and properties of the foams produced. The mechanical behavior of metallic foams under semi-static compression showed the formation of a ascendent plateau of plastic deformation, which indicates a great capacity of absorbing mechanical energy; all samples showed significantly lower thermal conductivity and diffusivity compared to the solid metal, what represents good thermal insulation properties. The theorical estimative of the sample's mechanical properties differ from those obtained experimentally, indicating that the matematical models proposed has to be used carefully / Mestrado / Materiais e Processos de Fabricação / Mestre em Engenharia Mecânica
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On the effect of nitrogen, hydrogen and cooling rate on the solidification and pore formation in Fe-base and Al-base alloysMakaya, Advenit January 2007 (has links)
Experiments on the production of porous metallic materials were performed on Fe-base and Al-base alloys. The method involves dissolution of gases in the liquid state and solidification at various cooling rates. The alloy compositions were selected to induce solidification of primary particles intended to control the pore distribution. For the Fe-base alloys, nitrogen was introduced into the melt by dissolution of chromium nitride powder. Fe-Cr-Mn-Si-C alloys featuring M7C3 carbide particles were selected. For the Al-base alloys, hydrogen gas was dissolved into the melt by decomposition of water vapor. Al-Ti and Al-Fe alloys featuring primary Al3Ti and Al3Fe intermetallic particles, respectively, were considered. In the Fe-base alloys, a homogeneous distribution of gas pores through the specimens’ volume was obtained at high cooling rate (water quenching) and after introduction of external nucleating agents. In the case of the Al-base alloys, a good pore distribution was observed at all cooling rates and without addition of nucleating agents. Calculations of the variation of nitrogen (respectively hydrogen) solubility based on Wagner interaction parameters suggest that pore nucleation and growth occur during precipitation of the primary particles (M7C3 carbides, Al3Ti or Al3Fe intermetallics), due to composition changes in the melt and resultant supersaturation with gas atoms. Microscopic analyses revealed that the primary particles control the pore growth in the melt and act as barriers between adjacent pores, thereby preventing pore coalescence and promoting a fine pore distribution. Uniaxial compression testing of the porous Al-Ti and Al-Fe materials showed the typical compressive behavior of cellular metals. Further work is needed to improve the quality and reproducibility of the porous structures which can possibly be used in energy absorption or load-bearing applications. As a corollary result of the quenching of hypereutectic Fe-Cr-Mn-Si-C alloys in the experiments of synthesis of porous metals, a homogeneous featureless structure was observed in some parts of the samples, instead of the equilibrium structure of M7C3 and eutectic phases. Subsequent investigations on rapid solidification of Fe-base alloys at various alloy compositions and cooling rates led to the formation of a single-phase structure for the composition Fe-8Cr-6Mn-5Mo-5Si-3.2C (wt.%), at relatively low cooling rates (≈103 K/s) and for large sample dimensions (2.85 mm). The single phase, which is likely to be the hcp ɛ-phase, was found to decompose into a finely distributed structure of bainite and carbides at ≈600 °C. The annealed structure showed very high hardness values (850 to 1200 HV), which could be exploited in the development of high-strength Fe-base materials. / QC 20100809
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Untersuchungen zur Hohlkugel- und Schalenherstellung direkt aus der metallischen Schmelze zu ihrer Anwendung in Leichtbaukonstruktionen / Исследования изготовления полых сфер и оболочек из расплавов металлов и их применение в облегченных конструкциях / Investigation of hollow spheres and shells production from metallic melts and their application in lightweight constructionsPetrov, Michael 22 October 2012 (has links) (PDF)
In der Arbeit wird die Entwicklung einer Herstellungstechnologie für Hohlkugeln (HK) und Schalen mit ihrem anschließenden Einsatz als Füllgut in einem syntaktischen Schaum mit Polymermatrix dargestellt. Die Technologie basiert auf einem Übergangsprozess der Erstarrung einer Zinnschmelze, in dem die Gestaltsgebung von HK durch die Wirkung eines Gasmediums stattfindet. Eine entsprechende Pilot-Anlage mit der Steuerung der Druck- oder Temperaturwerte wurde aufgebaut und unter verschiedenen technologischen Bedingungen getestet. Es wurde ein theoretisches Druck- und Temperaturmodell, die als Steuerfunktionen genutzt werden können, vorgeschlagen. Während der Entwicklungsstufe wurden die Konstruktion und die Simulation der relevanten physikalischen Prozesse durchgeführt und mithilfe von Nebenversuchen verifiziert. Zur qualitativen und quantitativen Bewertung der ermittelten Ergebnisse ist die statistische Versuchsplanung herangezogen worden. Anschließend sind die Erzeugnisse metallographisch und röntgenographisch untersucht worden.
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Hochverzweigte Polyesterole und deren Abmischungen für den Einsatz in Polyurethan-SchaumstoffenZiemer, Antje 03 June 2003 (has links) (PDF)
Auf Grundlage der beiden Monomere (2,2-Bis(hydroxymethyl)propansäure (1) und 4,4-Bis(4-hydroxyphenyl)valeriansäure (2)) wurden hochverzweigte Polyester synthetisiert. Durch Verwendung von zwei-, drei-, vier- und sechsfunktionalen Kernmolekülen konnte die strukturelle Vielfalt der hochverzweigten Polyester erhöht werden. Abmischungen auf der Grundlage zweier Polyole (Polyether- bzw. Esterdiol) mit verschiedenen hochverzweigten Polyestern wurden hinsichtlich ihrer Mischbarkeit mittels DSC- und DMA-Messungen sowie rheologisch, mittels temperaturabhängiger IR-Spektroskopie, hinsichtlich ihrer Oberflächenspannung und mittels temperaturabhängiger AFM-Messungen bzw. SAXS-Messungen charakterisiert. DSC und DMA-Messungen des Glasübergangszustandes der Abmischungen gaben Hinweise, dass hochverzweigte Polyester unterschiedlicher Strukturen mit den Polyolen auf molekularer Ebene mischbar sind. Die hochverzweigten Polyester P1 und P1-PEG400 verbesserten die Verarbeitungseigenschaften eines geschlossenzelligen PU-Hartschaumstoffes. Durch die Hochfunktionalität der hochverzweigten Polyester erfolgte das Aushärten des Schaumstoffes schneller, wobei überraschenderweise das "Fließen" des Schaumstoffes gleichzeitig verbessert werden konnte. Durch den Zusatz der genannten hochverzweigten Polyester zu dem Polyetherpolyol konnte die Viskosität gesenkt werden, was die Fließeigenschaften des Schaumstoffes verbessert. Die Schaumstoffe zeigen weiterhin verbesserte mechanische Eigenschaften.
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Highly structured polymer foams from liquid foam templates using millifluidic lab-on-a-chip techniquesTestouri, Aouatef 08 October 2012 (has links) (PDF)
Polymer foams belong to the solid foams family which are versatile materials, extensively used for a large number of applications such as automotive, packaging, sport products, thermal and acoustic insulators, tissue engineering or liquid absorbents. Composed of air bubbles entrapped in a continuous solid network, they combine the properties of the polymer with those of the foam to create an intriguing and complex material. Incorporating a foam into a polymer network not only allows one to use the wide range of interesting properties that the polymer offers, but also permits to profit from the advantageous properties of foam including lightness, low density, compressibility and high surface-to-volume ratio. Generally, the properties of polymer foams are strongly related to their density and their structure (bubble size and size distribution, bubble arrangement, open vs closed cells). Having a good control over foam properties is thus achieved by first controlling its density and structure.We developed a technique in which solid foams are generated essentially in a two-step process: a sufficiently stable liquid foam with well-controlled structural properties is generated in a first step, and then solidified in a second one. With such a two-step approach, the generation of solid foams can be divided into a number of well-separated sub-tasks which can be controlled and optimised separately. The transition from liquid to solid state is a sensitive issue of a great importance and therefore needs to be controlled with sufficient accuracy. It is essentially composed of three key steps: foam generation, mixing of reactants and foam solidification and requires the optimisation of foam stability in conjunction with an appropriate choice of both foaming time and solidification time. Furthermore, a good homogeneity of the polymer foam calls for a good mixing of the different reactants involved in the foaming and the polymerisation.A particularly powerful demonstration of the advantages of this approach is given by solidifying monodisperse liquid foams generated using millifluidic technique, in which all bubbles have the same size. In a liquid foam, equal-volume bubbles self-order into periodic, close-packed structures under gravity or confinement. As such, monodisperse foams provide simultaneous control over the size and the organisation of the pores in the final solid with an accuracy which is expected to give rise to a better understanding of the structure-property relationship of porous solids and to the development of new porous materials.We therefore aim to explore the new spectrum of properties, which polymer foams offer when we introduce an ordered structure into them since the most widely used polymer foams nowadays have disordered structures. The goal of our study is to demonstrate the feasibility of this two-step approach for different classes of polymers, including biomolecular hydrogel, superabsorbent polymer and polyurethane.For the generation of the structured polymer foams we use Lab-on-a-Chip technologies which allow the "shrinking" of large-scale set-ups to micro/millimetic scale. It permits also to perform "flow chemistry" in which the various liquid and gaseous ingredients of the foam are injected and mixed in a purpose-designed network of the micro- and millifluidic Lab-on-a-Chip. We adjust this approach according to the requirements of each polymer system, i.e. the foaming and the mixing techniques are chosen to fit the properties of each system, and can be exchanged to fit the properties of the studied systems.
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Innovating microstructured gas-liquid-solid reactors : a contribution to the understanding of hydrodynamics and mass transfersTourvieille, Jean-Noël 26 February 2014 (has links) (PDF)
To meet the new challenges of the chemical indutries, the developpement of new heterogeneous catalytic reactors and their understanding are mandatory. From these perspectives, new reactor designs based on structuring at micro or millimeter scales have emerged. They have sparked interest for their ability to decrease physical limitations for heat and mass transfers. Thus, two advanced reactor technologies for gas-liquid-solid catalysed reactions are studied. The first reactor is a micro-structured falling film (FFMR) in which vertical sub millimetric grooves are etched and coated with a catalyst. This structuration allows stabilizing the gas-liquid interface of a down flow liquid phase. A thin liquid film is generated leading to high specific surface areas. Commercially available, it represents a very good potential for performing demanding reactions (i.e.fast, exothermic) for small scale productions such as pharmaceuticals. In a second part, a new reactor concept is proposed. Open cell foams are used as catalyst support and inserted in a milli-square channel. The reactor is then submitted to a preformed gas-liquid Taylor flow. In both cases, hydrodynamics features are studied by using microscopy based methods. Their potential in terms of mass transfers are also studied by performing catalyzed α-methylstyren hydrogenation. For both reactors, it comes out that the particular flow induced by micro or milli structures leads to at least one order of magnitude higher mass transfers performances than mutliphase reactors currently used in the industry albeit it remains to be demonstrated at such scale. From all these studies, correlations, models and methods for chemical engineers (hydrodynamics, pressure drops, mass transfer) are proposed for the two reactors
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