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This research undertakes the problem of vibration control of vehicular and structural systems using intelligent materials and controllable devices. Advanced modeling tools validated with experimental test data are developed to help with understanding the fundamentals as well as advanced and novel applications of smart and conventional suspension systems. The project can be divided into two major parts. The first part is focused on development of novel smart suspensions using Magneto-Rheological (MR) fluids in unique configurations in order to improve efficiency, controllability, and safety of today's vehicles. In this part of the research, attention is paid to fundamentals as well as advanced applications of MR technology. Extensive rheological studies, both theoretical and experimental, are performed to understand the basic behaviors of MR fluids as complex non-Newtonian fluids in novel applications. Using the knowledge obtained from fundamental studies of MR fluids, unique application concepts are investigated that lead to design, development, and experimental testing of two new classes of smart devices: MR Hybrid Dampers and MR Squeeze Mounts. Multiple generations of these devices are built and tested as proof of concept prototypes. Advanced physics-based mathematical models are developed for these devices. Experimental test data are used to validate the models and great agreement is obtained. The models are used as design tools at preliminary as well as detailed design stages of device development. The significant finding in this part of the research is that MR fluids can deliver a much larger window of controllable force in squeeze mode compared to shear and valve modes which can be used in various applications. The second part of the research is devoted to the development of innovative design tools for suspension design and tuning. Various components of suspension systems are studied and modeled using a new physics-based modeling approach. The component of main interest is the shim stack assembly in hydraulic dampers which is modeled using energy and variational methods. A major finding is that the shims should be modeled individually in order to represent the sliding effects properly when the shim stack is deflected. Next, the individual component models are integrated into a full suspension model. This model is then used as a tool for suspension design, synthesis, and tuning. Using this design tool, suspension engineers in manufacturing companies and other industrial sections can easily perform parametric studies without the need to carry out time consuming and expensive field and laboratory tests. / Ph. D.

yes / Novel natural fibre composites of nylon-6 reinforced with coconut shell (CS) particles and empty fruit bunch (EFB) fibres have been investigated. Fillers were alkali treated before melt compounding with nylon-6. Mechanical, thermal and rheological properties of composites were measured. Tensile modulus was found to improve with both fillers up to 16% for nylon-6/CS composite and 10% for nylon-6/EFB composite, whereas a moderate increase in tensile strength was observed only with CS composites. Differences in the strengthening mechanisms were explained by the morphology of the two fillers, empty fruit bunch fibres having a weaker cellular internal structure. Observation of composite morphology using SEM showed that both fillers were highly compatible with nylon-6 due to its hydrophilic nature. Both fillers were found to cause a slight drop in crystallinity of the nylon matrix and to lower melt viscosity at typical injection moulding strain rates. Moisture absorption increased with addition of both fillers.

Yes / Understanding structure-property relationships is critical for the development of new drug delivery systems. This study investigates the properties of Pluronic smart hydrogel formulations for future use as injectable controlled drug carriers. The smart hydrogels promise to enhance patient compliance, decrease side effects and reduce dose and frequency. Pharmaceutically, these systems are attractive due to their unique sol-gel phase transition in the body, biocompatibility, safety and injectability as solutions before transforming into gel matrices at body temperature. We quantify the structural changes of F127 systems under controlled temperature after flow, as experienced during real bodily injection. Empirical formulae combining the coupled thermal and shear dependency are produced to aid future application of these systems. Induced structural transitions measured in-situ by small angle x-ray and neutron scattering reveal mixed oriented structures that can be exploited to tailor the drug release profile.

Polyethylene Terephthalate (PET) is one of the most important polymers in use today for packaging due to its outstanding properties. The usage of PET has grown at the highest rate compared with other plastic packaging over the last 20 years, and it is anticipated that the increase in global demand will be around 6% in the 2010-2015 period. The rheological behaviour, thermal properties, tensile modulus, permeability properties and degradation phenomena of PET/clay nanocomposites have been investigated in this project. An overall, important finding is that incorporation of nanoclays in PET gives rise to improvements in several key process and product parameters together - processability/ reduced process energy, thermal properties, barrier properties and stiffness. The PET pellets have been compounded with carefully selected nanoclays (Somasif MAE, Somasif MTE and Cloisite 25A) via twin screw extrusion to produce PET/clay nanocomposites at various weight fractions of nanoclay (1, 3, 5, 20 wt.%). The nanoclays vary in the aspect ratio of the platelets, surfactant and/or gallery spacing so different effect are to be expected. The materials were carefully prepared prior to processing in terms of sufficient drying and re-crystallisation of the amorphous pellets as well as the use of dual motor feeders for feeding the materials to the extruder. The rheological properties of PET melts have been found to be enhanced by decreasing the viscosity of the PET i.e. increasing the 'flowability' of the PET melt during the injection or/and extrusion processes. The apparent shear viscosity of PETNCs is show to be significantly lower than un-filled PET at high shear rates. The viscosity exhibits shear thinning behaviour which can be explained by two mechanisms which can occur simultaneously. The first mechanism proposed is that some polymer has entangled and few oriented molecular chain at rest and when applying high shear rates, the level of entanglements is reduced and the molecular chains tend to orient with the flow direction. The other mechanism is that the nanoparticles align with the flow direction at high shear rates. At low shear rate, the magnitudes of the shear viscosity are dependent on the nanoclay concentrations and processing shear rate. Increasing nanoclay concentration leads to increases in shear viscosity. The viscosity was observed to deviate from Newtonian behaviour and exhibited shear thinning at a 3 wt.% concentration. It is possible that the formation of aggregates of clay is responsible for an increase in shear viscosity. Reducing the shear viscosity has positive benefits for downstream manufacturers by reducing power consumption. It was observed that all ii three nanoclays used in this project act as nucleation agents for crystallisation by increasing the crystallisation temperature from the melt and decreasing the crystallisation temperature from the solid and increasing the crystallisation rate, while retaining the melt temperature and glass transition temperatures without significant change. This enhancement in the thermal properties leads to a decrease in the required cycle time for manufacturing processes thus potentially reducing operational costs and increasing production output. It was observed that the nanoclay significantly enhanced the barrier properties of the PET film by up to 50% this potentially allows new PET packaging applications for longer shelf lives or high gas pressures. PET final products require high stiffness whether for carbonated soft drinks or rough handling during distribution. The PET/Somasif nanocomposites exhibit an increase in the tensile modulus of PET nanocomposite films by up to 125% which can be attributed to many reasons including the good dispersion of these clays within the PET matrix as shown by TEM images as well as the good compatibility between the PET chains and the Somasif clays. The tensile test results for the PET/clay nanocomposites micro-moulded samples shows that the injection speed is crucial factor affecting the mechanical properties of polymer injection moulded products.

L'impact de traitements hydrodrothermiques complémentaires au procédé classique de fabrication des pâtes alimentaires a été étudié afin de définir les relations "procédé / structure / propriétés". Des pâtes 100% blé dur, éventuellement enrichies en protéines, monoglycérides et amylose, ont été produites, puis traitées à la vapeur selon différents couples temps-température, puis cuites de façon conventionnelle ou stérilisées. Les caractéristiques structurales des pâtes ainsi obtenues ont été étudiées à différentes échelles après chaque étape du procédé pour déterminer l'influence des opérations unitaires et de leurs paramètres. Les traitements vapeur induisent principalement une perte de la structure cristalline d'amidon natif, la formation de complexes amylose-lipides avec l'augmentation de la température et de la teneur en eau des pâtes. De plus, la réticulation du réseau protéique est accrue avec la température et la durée du traitement. Ces modifications structurales ont été synthétisées dans un digramme d'état. Toutefois, lorsque les pâtes sont chauffées en excès d'eau, le réseau protéique peut être rompu, les complexes disparaître et l'amylopectine rétrograder. La mesure des propriétés de texture de ces produits a permis d'établir les contributions respectives du mécanisme de plastification par l'eau et des différentes entités structurales présentes dans la pâte. Ces dernières renforcent mécaniquement les pâtes et l'addition des ingrédients permet ainsi d'améliorer les propriétés des produits. Un diagramme de fabrication a été proposé à partir de l'ensemble des résultats obtenus et son application à une formulation appropriée devrait permettre de répondre à l'objectif technique de ces travaux. / The impact of hydrothermal treatments in addition to those of traditional process of pasta manufacturing has been studied to define the relationship "process / structure / properties". Pasta exclusively based on durum wheat semolina and other enriched in protein, amylose and lipids, were produced and then steamed for different time-temperature values, then boiled or sterilized. The structural characteristics of pasta were studied at different scales after each step of the process to determine the influence of unit operations and their parameters. The steam treatments mostly induce a loss of the crystal structure of native starch and the formation of complexes amylose-lipids with increasing temperature and moisture content of pasta. Moreover, the protein network was enhanced by cross-linking as much as temperature and duration of treatment increased. Theses structural changes are synthesized in a states diagram. When the pasta is heated in an excess of water, the protein network can be disrupted, complexes may disappear and amylopectine retrograde. The measurement of the rheological properties of these products have helped to assign the contribution of the mechanism of plasticization by water and of the presence of these structures. These latter mechanically reinforce the pasta and the additions of various ingredients may then improve their properties. based on these overall results, a diagram of the process has been proposed and its application with an appropriate formulation could allow to meet the technical objective of this work.

Cette étude porte sur le broyage en voie humide (nanobroyage) de produits organiques à usage pharmaceutique dans un broyeur à billes agité. L'objectif des travaux réalisés était d'analyser la faisabilité de l'opération de nanobroyage et d'améliorer la compréhension des processus de réduction de taille dans le cas de produits organiques cristallins. Dans un premier temps, des expériences préliminaires ont été menées pour le choix d'agents mouillants et dispersants adéquats pour les matériaux choisis (ciclopirox, ibuprofène) et pour la mise au point du mode de fonctionnement du procédé de broyage. Nous avons également testé différentes techniques comme la spectroscopie acoustique et la diffusion dynamique de la lumière pour caractériser la distribution de taille des particules broyées, en se basant sur une étude expérimentale conduite sur la calcite, utilisée dans cette étude comme matériau de référence. La seconde partie a été consacrée au broyage par microbilles appliqué aux différents matériaux choisis. Nous avons étudié l'influence des paramètres opératoires tels que le débit de suspension, la vitesse de rotation de l'agitateur, la taille des billes de broyage et la concentration en solide sur l'efficacité énergétique du procédé et la qualité des produits broyés. Les critères de qualité pris en compte dans cette étude sont la distribution de taille des particules, la stabilité et le comportement rhéologique des suspensions broyées ainsi que les propriétés structurales du produit. L'effet du broyage sur les changements microstructuraux des différents produits a enfin été analysé. Une attention particulière a également été portée sur l'effet de la température sur le procédé de réduction de taille et les propriétés de l'ibuprofène broyé. / This work focuses on wet grinding (nanogrinding) of organic materials for pharmaceuticals using a stirred media mill. The aim of the work was to examine the feasibility of nanogrinding process and to improve the understanding of size reduction processes applied on crystalline organic products. Firstly, preliminary investigations were conducted to make a choice of appropriate wetting agents and dispersants for the selected materials (ciclopirox, ibuprofen), and for the development of the operation mode of the grinding process. We also tested different techniques such as acoustic attenuation spectroscopy and dynamic light scattering to characterize the ground particle size distribution, based on an experimental study conducted on calcite, used in this study as reference material. The second part was devoted to the milling process by grinding beads applied to the selected materials. The influence of operating parameters such as suspension flow rate, stirrer tip speed, grinding media diameter and solid mass concentration on grinding process efficiency and ground products quality were investigated. The quality criteria considered in this study are particle size distribution, stability and rheological behaviour of the products, as well as their structural properties. The effect of grinding process on the microstructural change of different materials was finally analysed. Particular attention was also focused on the effect of temperature on size reduction process and ground ibuprofen properties.

Dans le cadre des opérations de perçage, les billettes en acier subissent un réchauffage de la température ambiante à une température d’environ 1250°C. Au cours de ce réchauffage, le gradient de température dans les billettes entraîne la détérioration de la santé axiale de celles-ci et est à l’origine de l’apparition de défauts sur le tube formé. Une méthodologie d’analyse des mécanismes à l’origine de ces défauts a été mise en place. Elle se base sur la caractérisation de la santé axiale par essais rhéologiques permettant d’établir des indicateurs de ductilité et par des examens métallurgiques identifiant les défauts internes.L'étude de la sollicitation thermomécanique induite par le réchauffage du produit est analysée à l’aide de simulations numériques par éléments finis et les zones de sollicitations critiques associées au procédé sont identifiées. La caractérisation des anomalies observées sur les billettes est ensuite faite à partir d’essais de fissuration et de simulations numériques X-FeM. L’implémentation d’un critère de rupture en contrainte dans la simulation du cycle de chauffe a permis de définir les valeurs de gradient thermique limite et les courbes de chauffe optimales. Les analyses montrent que les conditions de chauffe en début de cycle thermique ont une forte influence sur la santé axiale des billettes. Les résultats de ces travaux conduisent à des solutions concrètes pour l’amélioration de la productivité. / As part of the piercing operations, billets undergo a reheating process from room temperature to a temperature of about 1250°C. During this heating, the thermal gradient in the billet leads to a deterioration of the axial health and is responsible of the initiation ofdefects on the formed tube.A methodology for the analysis of the mechanisms at the origin of these defects has been established. It is based on first, the characterization of the axial health with hot rheological tests to establish some indicators of ductility and second, on metallurgical analyses to identify the internal defects.Then finite element simulations have been performed to study the thermo-mechanical loadings induced by heating. Critical solicitation zones of the product during the processes have been identified.Finally a characterization of the observed defects into the billets has been led coupling cracks growth tests and X-FeM numerical simulations. The implementation of the experimental stress failure criterion, in the simulation of the heating cycle allows to obtain good values of thermal gradient boundary curves and leads to optimal heating curves.The analysis shows that the conditions at the beginning of the reheating process have a strong influence on the axial health of the billets. The results of these studies lead to friendly industrial solutions for improving productivity.

Buscando evitar as anomalias surgidas nos revestimentos de argamassa, muitos projetistas e construtores têm procurado soluções alternativas, dentre as quais aparece o emprego de argamassas com adição de fibras. Porém, o conhecimento sobre o comportamento deste compósito é empírico, principalmente no Brasil, onde inexistem pesquisas sistêmicas sobre o assunto. A partir deste contexto, o presente trabalho teve por objetivo investigar a influência da adição de fibras de polipropileno em argamassas para revestimento, no que se refere ao seu comportamento reológico e mecânico. Para avaliar o comportamento reológico, foram empregadas as técnicas de ensaio dropping ball e squeeze flow, e a avaliação da aplicabilidade quanto à execução do revestimento, utilizando o conhecimento de um operário experiente. Para avaliar o comportamento mecânico, foram utilizados ensaios relativos a resistência à tração na flexão, resistência à compressão e módulo de elasticidade dinâmico. Os compósitos de argamassa produzidos no trabalho apresentam variação na matriz e no teor de fibras. A variação na matriz compreendeu o tipo de argamassa e a dosagem de água. Foram utilizadas duas argamassas, largamente empregadas no mercado da Construção Civil, uma com baixo teor de ar incorporado (da ordem de 5%) e outra com alto teor (da ordem de 30%) e foram utilizados seis teores de água. Quanto à fibra, empregou-se um único tipo, com 6mm de comprimento, variando-se o seu teor na mistura, com cinco dosagens distintas. Como resultado, constatou-se que a adição de fibras influencia na reologia das argamassas devido (não somente) às suas características físicas e mecânicas, mas também porque ao serem introduzidas, modificam fortemente as características da matriz original, como por exemplo, as alterações do teor de ar incorporado. Assim, constatou-se que a adição de fibras na argamassa com baixo teor de ar elevou este teor; enquanto na com alto teor de ar, a adição de fibras reduziu o teor de ar. Estas alterações conferiram condições de aplicabilidade particulares a cada tipo de argamassa. O comportamento mecânico das argamassas também foi alterado. Dentre os “modificadores reológicos" estudados, o teor de fibras na argamassa com baixo teor de ar incorporado foi o que mais contribuiu com a alteração da propriedade mecânica; enquanto para a argamassa com alto teor de ar, o teor de água é o que mais afeta o comportamento mecânico. / Many designers and constructors have been looking for alternative solutions trying to avoid types of anomalies in the mortar rendering. One of these solutions is the application of mortar with fibres’ addition. However, the knowledge concerning the composite behavior is very empirical, mainly in Brazil where there are no systematic researches about this subject. From this context, the objective of this job is to investigate the influence of the polypropylene fibres’ addition in the rheological and mechanical behavior of the mortar applied in rendering. For the study of the rheological behavior, laboratory evaluations were done using the following methods: dropping ball and squeeze flow. Furthermore, for the applicability evaluation, the knowledge of an expert was taken into account. For the study of the mechanical behavior, laboratory evaluations were done using the following methods: evaluation of the flexural strength, compressive strenght and dynamic elastic modulus. In this job, the mortar composites present variation in the matrice and fibre. The variation in the matrice involves the mortar type and the water dosage. Two mortars widely used in the civil construction market were used in this present work: one with low air voids formation (about 5%) and other with high air voids formation (about 30%). Six water percentages were also used in the matrice variation. Polypropylene fibres with length 6mm were used in the fibre variation. Five different fibre percentages were used in the mixes. As results, the fibres’ addition evidenced alterations in the mortars rheological due (not only) to physicals and mechanicals characteristics, but also because when the fibres were inserted, they modified the characteristics of the original matrice strongly, as for example, the alteration of the incorporated air percentage. So, the fibres’ addition in the mortar with low air voids formation increased the air formation; while in the mortar with high air voids formation, the fibres’ addition decreased the air formation. These alterations evidenced the specifics applicability conditions for each type of mortar. The mortar mechanical behavior also was altered. Inside the “rheological modifications" studied, the fibre percentage in the mortar with low air voids formation was what more contributed with the alteration of the mechanical property; while that the mortar with high air voids formation, the water percentage is what more affected the mechanical behavior.