För att ett företag idag ska uppnå effektivitet krävs konkurrenskraftiga priser och hållbar produktion. Att detta ska vara möjligt krävs en tydlig målsättning och definierat nuläge för verksamheten. Processen eller momentet som har sämst flödesinverkan i tillverkningen kallas för flaskhals. Syftet med studien var att skapa förståelse hur arbetssätt kan effektiviseras i en flaskhalsprocess som kallas Chiron. För att uppnå målet som var att skapa förbättringsförslag baserade på interna faktorer för en flaskhalsprocess, studerade författarna olika teorier som sedan analyserades tillsammans med empiriska data. Genom analysen kunde författarna presentera en simulering till förbättringsförslag. Resultatet blev att tillgängligheten för maskinen kunde öka i och med simuleringen. Författarna utförde en kritisk analys på förbättringsförslagen där olika synpunkter på vidare aspekter diskuterades.

Denna fallstudie har syftet att undersöka om befintliga metoder kananvändas för prototyptillverkande företag för att reducera ställtiderna. Detta utförs genom att först samla in data via intervjuer, observationer och dokumentinsamling. Därefter analyseras ställprocessen genom relevanta metoder och sammanställer förbättringsförslag för att undersöka vilka metoder som är lämpliga att använda. Studien visar tydligt att innan arbetet med ställtidsreducering kan påbörjas, måste arbetsplatsen och processerna standardiseras. Checklista och funktionskontroll bör utföras innan ett ställ påbörjas, vilket reducerar ställtiden. Maskinens inställning bör standardiseras enligt dokumentation från tidigare prototyper. Slutsatsen är att standardisering är viktig, trots den höga variationen i prototyptillverkning. Långa ställtider bör analyseras med SMED och förbättringar sammanställs i PICK-diagram för att sedan utföras en i taget genom PDCA-cykeln. Sådana förbättringar bör utföras tillsammans med den avdelning de berör för att alla skall kunna vara delaktiga i arbetet, samt att implementationen kan ske lättare. / This case study aims to investigate whether existing methods can be used within industrial companies that produce prototypes to reduce their setup times. This was done by first collecting data through interviews, observations and document collection. The setup process is then analyzed using relevant methods and improvement proposals are compiled to investigate which methods are suitable to use.The research clearly shows that before any work can be done with the setup reduction, the facility and its processes need to be standardized. A check list and function control can be prepared before the setup has begun, thus reducing the setup time. The settings of the machine should be standardized based on previously documented prototypes. In conclusion, standardization is vital, despite the high variation in prototype manufacturing. Long setup times should be analyzed with SMED and improvements are to be presented in a PICK-diagram and further implemented using a PDCA-cycle. These improvements should be done together with the department they are for, so everyone can be involved in the work and the implementation seamless.

Vi lever i ett samhälle med pågående urbanisering. Nyexploateringar och förtätningar istadsmiljöer bidrar till minskad infiltration och evapotranspiration samt ökad ytavrinning avregn- och smältvatten; så kallat dagvatten. Det är viktigt att kvantifiera denna diffusaföroreningskälla i urbana miljöer då bland annat näringsämnen och tungmetaller transporterasmed dagvattnet, vilket bidrar till försämrad status i recipienter. Enföroreningsbelastningsmodell för näringsämnen i dagvatten på nationell nivå används avSvenska miljöemissionsdata (SMED). Beräkningsmetoden använder empiriskt framtagnaavrinningskoefficienter och belastningsschabloner som varierar beroende påmarkanvändningsslag. Flödesproportionell provtagning av totalhalter kväve, fosfor, bly, koppar, zink, kadmium ochsuspenderad substans genomfördes under nio veckor i ett av Uppsalas störstadagvattenavrinningsområden. Syftet var att kvantifiera områdets föroreningsbelastning för attutvärdera och föreslå förbättringar till SMED:s beräkningsmetod som enligt tidigare studierhar stora osäkerheter, men även för att ge underlag till placering av eventuella reningsåtgärderi området. Provtagningen kompletterades med en modellutvärdering där beräkningsmetodenskänslighet med avseende på markanvändning och inkludering av basflöde testades. Även enmer fysikaliskt förankrad modell för näringsämnestransport i naturliga avrinningsområdenanvändes i modellutvärderingen. Resultaten visade att bly, koppar och zink transporteras till Fyrisån i koncentrationer somöverskrider föreslagna regionala riktvärden för dagvatten. För koppar och zink är även dentotala belastningen på recipient högre än tidigare modellerade värden. Då tungmetaller, menäven fosfor, till stor del transporteras i partikulär form bör en eventuell reningsåtgärd iavrinningsområdet fokusera på att avskilja partikulärt material. Åtgärden bör även placerasuppströms industrin GE Healthcare Bio-Sciences AB där föroreningskoncentrationerna spädsut genom att stora volymer kyl- och regenereringsvatten tillförs dagvattennätet. Vidare visade modellutvärderingen att när SMED:s beräkningsmetod applicerades på detstuderade avrinningsområdet överskattades volymavrinningen från dagvattnet jämfört medprovtagningsresultaten medan medelkoncentrationen för kväve underskattades. För fosfor gavprovtagningsresultaten och beräkningsmetoden samstämmiga svar. Sammantagetöverskattade modellen fosforbelastningen något men underskattade kvävebelastningen. Förkväve har basflödet visat sig stå för en betydande del av belastningen och bör därför iframtiden inkluderas i SMED:s beräkningsmetod. Även den markanvändningskarta somanvänds i metoden bör bytas ut på grund av dess inaktualitet samt att modellutvärderingenvisade relativt stora känsligheter i resultaten för ändring i markanvändning. / We live in a society with an ongoing urbanization. New development projects anddensifications in urban areas contribute to reduced infiltration and evapotranspiration and anincreased surface runoff from rain and melt water, i.e. stormwater. It is essential to quantifythis diffuse source of pollution in urban environments since nutrients, heavy metals and otherpollutants, are transported by the stormwater and contribute to recipient degradation. Anutrient pollution load model in stormwater is used by Swedish environmental emission data(SMED) on a national level. The SMED computational method utilizes empirical runoffcoefficients and standard concentrations, which vary depending on the catchment land-use. Flow proportional sampling of total concentrations of nitrogen, phosphorus, lead, copper,zinc, cadmium and suspended solids was conducted during nine weeks in one of the largeststormwater catchments in Uppsala city, Sweden. The study aimed at quantifying the pollutionload of the catchment in order to evaluate and suggest improvements to the SMEDcomputational method, which contains large uncertainties according to previous studies.Furthermore, the study aimed at providing a basis for potential treatment measures in thecatchment. The sampling was complemented with a model evaluation where the sensitivity ofthe computational method was tested with respect to land-use input and the inclusion ofbaseflow. The model evaluation also included a comparison with a more physically basedmodel for nutrient transport in natural catchments. The results revealed that lead, copper and zinc are discharged into the Fyris River inconcentrations exceeding proposed regional guideline values. For copper and zinc the totalpollution loads on the recipient are higher than previously modeled values. As heavy metalsand phosphorus are transported largely in particulate form the potential treatment measureshould have the ability to effectively separate particulate matter from the stormwater matrix.Due to emissions of large volumes of cooling and regeneration water from the industry GEHealthcare Bio-Sciences AB, the stormwater pollutants are diluted. The treatment measureshould therefore be placed upstream from the industry. When applying the SMED computational method on the studied catchment, the modeloverestimated the runoff volume from stormwater compared to the sampling results, while theaverage nitrogen concentration was underestimated. Regarding phosphorus concentrations,the model and the sampling results concurred relatively well. This resulted in a higherphosphorus, but lower nitrogen, pollution load predicted by the model. It can partly beattributed the fact that baseflow transport of nitrogen is a significant part of the total pollutionload, and should thus be included in the SMED computational method in future calculations.Another model improvement would be to replace the outdated land-use map currently beingused in the method as the model evaluation indicated a relatively large sensitivity in theresults with regards to alterations in the land-use type input.

Made available in DSpace on 2016-06-23T12:15:51Z (GMT). No. of bitstreams: 2 12.pdf: 3444028 bytes, checksum: 73c0e8984bffa4bb547494ec30407d6f (MD5) license.txt: 1748 bytes, checksum: 8a4605be74aa9ea9d79846c1fba20a33 (MD5) Previous issue date: 2013 / Made available in DSpace on 2016-07-05T22:37:59Z (GMT). No. of bitstreams: 3 12.pdf.txt: 204813 bytes, checksum: 9eae4f603bf69f1c3e4907b919ce4332 (MD5) license.txt: 1748 bytes, checksum: 8a4605be74aa9ea9d79846c1fba20a33 (MD5) 12.pdf: 3444028 bytes, checksum: 73c0e8984bffa4bb547494ec30407d6f (MD5) Previous issue date: 2013 / A concorrência no setor farmacêutico é intensa e os produtos farmacêuticos possuem tempo de ciclo reduzido quando comparado com os grandes investimentos de P&D. Para concorrer neste setor, as indústrias estão sempre com foco em melhorar a eficiência dos processos de manufatura utilizando muitas vezes equipamentos complexos, modernos e automatizados com foco na produção para atingir as metas. Neste contexto, o objetivo deste trabalho é demonstrar o melhor controle da produção utilizando como base a metodologia de Manutenção Produtiva Total da Produção buscando a maximização da eficiência dos equipamentos e recursos disponíveis, utilizando várias ferramentas dentre elas a Overall Equipment Effectiveness (OEE) conhecida como eficiência global dos equipamentos de produção. Esta ferramenta permite monitorar o desempenho da linha de produção, identificar os principais gargalos, monitorar os índices de OEE, sugerir ações de melhoria no processo. Na análise de resultados do OEE ficou evidenciado que os setups, troca de máquina, representavam grandes desperdícios ao processo produtivo sendo então utilizado o SMED para redução destes tempos e conversão em tempos reais de produção. Também a utilização e implementação de outras ferramentas de apoio à implementação, manutenção e sustentação da produtividade como: trabalho padrão, análises de causa-raiz, guia de solução de problemas, criação de um conselho de OEE, educação e treinamento, Gemba, Kaizen, 5 s, trabalho padrão para liderança, controles visuais, reuniões de níveis de responsabilidade baseadas no sistema lean de gerenciamento de produção (Tier 1, Tier 2, Tier 3 e Tier 4). O conjunto destes resultados acaba aumentando o lucro, a produtividade e qualidade, reduzindo assim os custos para o setor farmacêutico possibilitando maior competitividade. Neste estudo ficou possível observar que com a implementação destas ferramentas de gerenciamento da produção transformou-se desperdícios envolvidos no processo em tempo real de produção. / The competition in the pharmaceutical industry is intense and the products have reduced life cycles when compared to the large investments in R&D. To compete in this sector is necessary to improve the efficiency of the manufacture processes often using complex, equipment, modern and automated with focus in the production to reach the goals. In this context, the objective of this work is to demonstrate better control of production basis in the use of Total Productive Maintenance seeking to maximize the efficiency of equipments using various tools among them the Overall Equipment Effectiveness. This tooling allows you to improve the acting of the production line, to identify the bottle mouths, monitor OEE index, and suggesting improve actions in the process. Related the results of OEE analysis have been demonstrated that setup represented major wast in the production process so that the tooling SMED was used to reduce the time of change on the machine and convertion on the productive time. Beyond use of OEE another tools are used to support the implementation, maintenance and support the productivity as standard work, root cause analysis, troubleshooting, creating of OEE Council, education & training, gemba, Kaizen, 5 S, leader standard work, visual control, tier accountability based on the Lean Methodology (Tier 1, Tier 2, Tier 3 and Tier 4). The group of these results ends up increasing the profit to the productivity, quality, and cost reduction to the pharmaceutical industry enabling greater competitiveness. In this study was possible to observe the implementation of managament production tooling that’s convert waste time in an production real time.

The main aim of this work was to rate the usage of selected logistic methods and introduction of the operating system Kanban to the production line in the project {\clqq}C214 Top Roll`` of the company Faurecia Automotive Czech Republic, s.r.o, Interior Systems. A minor aim then was to find out the knowledge level of the Kanban method. Methodics Hypotheses: 1.The logistic flows used in the Faurecia company already function sufficiently enough, the proof of which is the stabilised production. 2.Using the operating system Kanban for functioning production, logistics and the whole company Faurecia is rather advantageous. 3.Training all the employees is a vital part in the process of introducing the operating system Kamban. Methods: deducion, situation analysis - collection of information,interviews, survey, questioning brief, modeling Structure of the practical part is following: company profile, character of pruduction and setting of the main logistical flows, determination of zones and stock sectors, process implementation and using of Kanban in the production line "C214 Top Roll". The first hypothesis can be confirmed by the situational analysis which evaluates the processing and logistic method. The individual methods {\clqq}met`` or {\clqq}nearly met`` the demands and because all the methods together partake of the production and the production has provided very good results in the previous months, we can consider the production being stabilised. The second can also be affirmed. If the production on a particular assembly line is stabilised, it is possible to introduce the Kanban method. Why not to use it if a there is a great advantage of this method in simplicity and lower production supplies which result in decreasing the total costs? It is beneficial for all participating on the production and for the Faurecia company as a whole. Third hypothesis can be confirmed as well. There has been a survey based on short questionaires and the knowledge of working and using the Kanban has been found inadequate. The best form of providing all the important information will be a training as a part of the process of introducing and using the Kanban method. Both aims have been resulted in stating possible recommendations and improvement suggestions: - production is stabilized, Kanban is possible to apply on 1.9. 2008 - training is necessary, meeting of responsible persons, control, messing, measures, - training of current and new workers, - motivation, communication improve, - system of regural records about information and control of chief (material and production planning)

Diplomová práce se zabývá problematikou zvyšování produktivity pomocí metody štíhlé výroby zvané Lean. V dnešní době je potřeba udržet si přízeň zákazníka a finanční prosperitu firmy. Právě štíhlá výroba se zaměřuje na spokojenost zákazníka a na zvýšení finančního přínosu firmě, tím, že se snaží odstranit plýtvání, která se vyskytují v procesu. Lean Six Sigma je metoda, která se zaměřuje na spokojenost zákazníka (Lean) a na zdokonalování procesů (Six Sigma). Jejím cílem je zvýšit kvalitu a zároveň snížit náklady a dobu dodání. První část diplomové práce se zabývá nástroji štíhlé výroby a detailně popisuje metody, které budou použity v praxi. V praktické části diplomové práce byly využity nástroje Lean Six Sigma především metoda DMAIC, která je označována za systematický přístup k řešení problémů. Skládá se z pěti částí: definování, měření, analýza, zlepšení a kontrola.

Hoy en día, las organizaciones industriales enfocados en la confección de prendas algodón buscan incrementar su competitividad a través de actividades que generen valor agregado a los productos. Por ello, el objetivo de este artículo es mejorar el proceso de cortado de tela de las mypes exportadoras de prendas de algodón mediante la identificación y eliminación de desperdicios, definidos como procesos o actividades que no agregan valor, específicamente en el área de corte de una empresa textil. Además, esta mejora se dará bajo la aplicación de la filosofía Lean Manufacturing a través de las herramientas del VSM, SMED y estandarización de trabajo, el cual se respalda mediante un análisis de datos, validación económica y simulación mediante el uso de los datos históricos de la empresa en estudio. Asimismo, a través del estudio realizado se logró reducir los reprocesos por defecto de 13.12% a 4.23%, los procesos con demora se han reducido de 18.49 a 9.61% y el índice de productividad del área de corte se incrementó de 0.38 a 1.16. / Today, industrial organizations focused on making cotton garments seek to increase their competitiveness through activities that generate added value to products. Therefore, the objective of this article is to improve the fabric cutting process of cotton garment exporting mypes by identifying and eliminating waste, defined as processes or activities that do not add value, specifically in the cutting area of ​​a textile business. In addition, this improvement will occur under the application of the Lean Manufacturing philosophy through the VSM, SMED and work standardization tools, which is supported by data analysis, economic validation and simulation through the use of historical data from the company under study. Likewise, through the study carried out, it was possible to reduce the default reprocesses from 13.12% to 4.23%, the processes with delay have been reduced from 18.49 to 9.61% and the productivity index of the cutting area increased from 0.38 to 1.16. / Trabajo de investigación

This dissertation deals with analysis and follow-up suggestion of efficiency improvement on the production line in DAIKIN DEVICE CZECH REPUBLIC Ltd. Mentioned steps are performed with the help of production philosophy called Lean production or TPS (Toyota Production System) and production procedures like Just in Time, Jidoka and Kaizen. The target of this work is to find out and eliminate inefficiencies of manufacturing process, design an improvement project (saving cost, safeness, reduction of working positions etc.). Perform evaluation of this project and suggest testing procedure for follow-up improvement in the future.

This master´s thesis describes the production process in Japanese enterprise Daikin Device Czech Republic s.r.o. with emphasis on the production schedule, equipment and manufacturing system with elements of lean production. According to the production process analysis at the given production line a new solution of the production process has been suggested to increase production efficiency. This conception has been implemented and compared to the production process before, as well as to the assumed production process after increasing the efficiency.